陶瓷纤维复合搪瓷涂层的制备及其性能研究

    Preparation and Performance Study of Ceramic Fiber Composite Enamel Coating

    • 摘要: 高性能复合搪瓷涂层可有效提高锅炉管道在恶劣环境下的服役强度及使用寿命。在耐候钢材表面涂覆不同陶瓷纤维含量的搪瓷釉料,经烧结制备陶瓷纤维复合搪瓷涂层。采用扫描电子显微镜观察了搪瓷层表面的微观形貌,采用X射线衍射法和差示扫描量热法分析了搪瓷釉的结晶情况和热力学性能,经物理、化学测试表征了搪瓷试样的抗冲击性能、耐酸腐蚀性能及耐温急变性能。结果表明:陶瓷纤维与搪瓷基釉的界面结合很好,提高了搪瓷釉的玻璃化转变温度,增加了复合搪瓷涂层的耐冲击强度,并改善了其耐温急变性能。

       

      Abstract: High-performance composite enamel coating can effectively improve the service strength and service life of boiler pipes in harsh environment. The ceramic fiber composite enamel coating was prepared by sintering the enamel glaze with different ceramic fiber content on the surface of weathering steel. The surface morphology of the enamel layer was observed by scanning electron microscope, the crystallization and thermodynamic properties of the enamel were analyzed by X-ray diffraction and differential scanning calorimetry, and the impact resistance, acid corrosion resistance and temperature change resistance of the enamel sample were characterized by physical and chemical tests. The results show that the interface between ceramic fiber and enamel base glaze is well combined, the glass transition temperature of enamel glaze is increased,the impact strength of composite enamel coating is increased, and the temperature change resistance is improved.

       

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