钒含量对铁基耐磨合金铸态组织和力学性能的影响

    Effects of Vanadium Content on As-cast Microstructure and Mechanical Properties of Iron Base Wear-resistant Alloy

    • 摘要: 在传统高速钢成分的基础上,设计了一种用于制备轧辊的铁基耐磨合金。研究了不同钒含量(0wt%、0.5wt% 、1.0wt% 和1.5wt% )对铁基耐磨合金铸态组织和力学性能的影响。结果表明:铁基耐磨合金铸态组织由珠光体、马氏体、残余奥氏体和沿晶界分布的共晶碳化物组成,且随着钒含量的增加,共晶碳化物由鱼骨状 M6C逐渐转变为片层状 M2C和颗粒状MC。当钒含量为1.0wt%时,合金硬度达到最大值为64.08 HRC,较未添加钒的铁基耐磨合金(57.48 HRC)提高了11.48% ;当钒含量为1.5wt%时,其冲击韧性值达到最为11.82 J/cm2,较未添加钒的铁基耐磨合金(10.02 J/cm2)提高17.96%。铁基耐磨合金的断裂方式为准解理断裂,相较于未添加钒的铁基耐磨合金,添加1.5wt%的铁基耐磨合金断口上的类解理平面变小,且在断口表面存在一定数量的球状MC型碳化物,对基体的割裂作用较小,冲击性能获得大幅度提升。

       

      Abstract: On the basis of traditional high-speed steel composition, an iron base wear-resistant alloy was designed to prepare rolls. The effects of vanadium contents (0wt%, 0.5wt%, 1.0wt% and 1.5wt%) on the as-cast microstructure and mechanical properties of the new iron base wear-resistant alloy were studied. The results show that the as-cast structure of iron base wear-resistant alloy with different vanadium contents is composed of pearlite, martensite, retained austenite and eutectic carbide distributed along the grain boundary. With the increase of vanadium content, the eutectic carbide gradually changes from fishbone M6C to lamellar M2C and granular MC. More importantly, when the vanadium content is 1.0wt%, the hardness reaches the maximum value of 64.08 HRC, which is 11.48% higher than that of high-speed steel without vanadium (57.48 HRC). When the vanadium content is 1.5wt%, the impact toughness reaches the maximum value of 11.82 J/cm2, which is 17.96% higher than that of high-speed steel without vanadium (10.02 J/cm2). In addition, the fracture mode of iron base wear-resistant alloy with different vanadium contents is quasi cleavage fracture. Compared with the iron base wear-resistant alloy without vanadium, the cleavage like plane on the fracture surface of the iron base wear-resistant alloy with 1.5wt% addition becomes smaller, and there is a certain amount of spherical MC type carbide on the fracture surface, which has less cutting effect on the matrix, and the impact property is greatly improved.

       

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