基于分子动力学模拟的挤压铸造工艺参数研究

    Study on Process Parameters of Squeeze Casting Based on Molecular Dynamics Simulation

    • 摘要: 挤压铸造工艺参数设计是挤压铸造的关键,目前主要通过物理实验和数值模拟来确定,成本高,效率低,不便于观察微观机理。结合分子动力学解释微观机理的独特优势,建立了基于分子动力学的挤压铸造成形机理模拟方法,构建了7075铝合金多晶体分子铸造模型,使用分子动力学软件模拟该铝合金的挤压铸造成形过程,从微观角度研究了工艺参数对铸件性能和微观结构的影响,并得到最佳工艺参数。研究结果可为挤压铸造工艺参数设计及其材料选择提供新方法,节省大量设计时间和资源。

       

      Abstract: The design of squeeze casting process parameters is the key to the advantages of squeeze casting. At present, they are mainly determined by physical experiments and numerical simulations, with high cost, low efficiency and inconvenient observing the microscopic mechanism. Based on the unique advantages of molecular dynamics to explain the microscopic mechanism, a molecular dynamics-based squeeze casting forming mechanism simulation method was established, a 7075 aluminum alloy polycrystalline molecular casting model was constructed, and molecular dynamics software was used to simulate the forming process of squeeze process of the aluminum alloy; and the influence of process parameters on the performance and microstructure of castings was studied from a microscopic point of view, so that the optimal process parameters were achieved.This study result provides a new method for the design of squeeze casting process parameters and the selection of materials, which can save a lot of design time and resources.

       

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