热浸镀锌板表面麻点缺陷的分析

    Analysis on Pitting Defects on Surface of Hot-dip Galvanized Sheet

    • 摘要: 在热浸镀锌板生产过程中,镀层表面有时会出现麻点缺陷。采用激光共聚焦显微镜、带能谱仪的扫描电镜等对镀锌板表面麻点缺陷进行了分析和研究。结果表明:麻点缺陷在镀锌板表面突起,平均直径约为0.6 mm,呈现暗褐色。锌池里的锌渣由于锌液的流动、锌液面的晃动、带钢震动等粘附到带钢表面或者锌渣颗粒在辊面积累,当带钢经过沉没辊、稳定辊、矫正辊时,锌渣粘附到带钢表面,使带钢表面出现凸起,又经过塔顶辊、光整辊等的挤压后,凸起部位被压平,从而形成麻点缺陷。

       

      Abstract: In the production process of hot-dip galvanized sheet, the pitting defects always appear on the surface of the coating. Confocal laser scanning microscope, scanning electron microscopy with energy dispersive spectroscopy were used to analyze and study the pitting defects on the surface of galvanized sheet. The results show that the pitting defects protrude on the surface of the galvanized sheet, and the average diameter is about 0.6 mm, which shows dark brown. The zinc dross in the zinc pool adheres to the surface of the strip steel due to flow of zinc liquid, shaking of zinc liquid surface and vibration of belt steel, or the zinc dross particles accumulate on the roll surface. When the strip steel passes through the sink roll, stabilizing roll and straightening roll, the zinc dross adheres to the surface of the strip steel, the surface of the strip produces protuberant parts. The strip steel is squeezed by the top roll, skin-pass roll, etc., and the protuberant parts are flattened to form pitting defects.

       

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