基于广义三维有限元模型的钴基合金激光熔覆层磨损表面演化数值预测方法

    Numerical Prediction Method for Wear Surface Evolution of Cobalt-based Alloy Laser Cladding Coatings Based on Generalized Three-dimensional Finite Element Model

    • 摘要: 在核反应堆堆内构件的钴基合金激光熔覆层耐磨性研究中,了解磨损表面的演化尤为重要。为了提高研究效率、加强对演化机理的分析,采用了基于广义三维有限元模型的数值预测方法,并制备3组试样对模型进行验证。结果表明,在微米级摩擦深度的情况下,有限元仿真结果与试验结果基本一致,磨损深度仿真误差为6.1%,磨损深度预测最大误差为5.7%,磨损宽度预测最大误差为9.3%,磨痕截面轮廓基本保持一致。分析了16组仿真数据,磨损深度受硬度H和摩擦系数μ交互影响,整体呈现随H增大、μ减小而减小的趋势。

       

      Abstract: In the study of wear resistance of laser cladding coatings of cobalt-based alloy on components within nuclear reactors, understanding the evolution of the wear surface is particularly important. In order to improve research efficiency and enhance the analysis of the evolution mechanism, a numerical prediction method based on a generalized three-dimensional finite element model was employed. Three sets of samples were prepared to verify the model. The results show that, under the condition of micrometer-scale friction depth, the finite element simulation results are basically consistent with the experimental results. The simulation error of wear depth is 6.1%, the maximum prediction error of wear depth is 5.7%, the maximum prediction error of wear width is 9.3%, and the cross-sectional profile of the wear scar is basically consistent.Sixteen sets of simulation data are analyzed, and it is found that the wear depth is influenced by the interaction of hardness H and friction coefficient μ, showing a decreasing trend as H increases and μ decreases overall.

       

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