激光熔覆高端截齿耐磨层组织和性能研究分析

    Research and Analysis on Microstructure and Properties of Wear-resistant Layer of Laser Cladding High-end Pick

    • 摘要: 耐磨层组织性能的优良直接影响工程旋挖和矿产开采领域用截齿刀具的使用寿命。为研制高端耐磨截齿,采用CO2堆焊高铬合金和激光熔覆TiC钢结硬质合金两种方式在截齿基体(42CrMo钢)表面熔覆2 mm左右耐磨层,对比分析不同熔覆工艺对耐磨层的显微组织和硬度的影响。结果表明:堆焊熔覆耐磨层出现较明显的宏观裂纹,且有明显的的熔合线,在一定区域内耐磨层组织形成胞状晶和枝状晶。而激光熔覆耐磨层没有明显的熔合线,出现过渡区,在过渡区TiC与基材润湿性较好,产生良好的冶金结合。激光熔覆耐磨层的平均显微硬度为1384.4 HV,且过渡区硬度值梯度变化显著。

       

      Abstract: The excellent structure and properties of the wear-resistant layer directly affect the service life of the pick cutters used in the field of engineering rotary excavation and mineral mining. In order to develop high-end wear-resistant pick,CO2 surface welding high-chromium alloy and laser cladding Ti C steel-bonded cemented carbide were used to coat about 2mm thick wear-resistant layer on the surface of pick base(42CrMo steel). The effects of different cladding processes on the microstructure and hardness of the wear-resistant layer were compared and analyzed. The results show that there are obvious macroscopic cracks and obvious fusion lines in the surface welding wear-resisting layer, and the wear-resisting layer structure forms cellular crystal and dendritic crystal in a certain area. However, there is no obvious fusion line in the laser cladding wear-resistant layer, and there is a transition zone. In the transition zone, Ti C has good wettability with the base material,resulting in good metallurgical bonding. The average microhardness of the laser cladding wear-resistant layer is 1384.4 HV,and the hardness gradient of the transition zone changes significantly.

       

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