冷却速度对ZL702A微观组织与宏观力学性能的影响

    Effects of Cooling Rates on Microstructure and Macromechanical Properties of ZL702A

    • 摘要: 采用不同内腔尺寸(40、30、20、10mm)的铜模进行重力浇注,制备冷却速度分别为15、17、37、104K/s 的ZL702A试样。通过光学显微镜和扫描电镜对其微观组织进行分析,同时进行拉伸力学性能测试。结果表明,随着冷却速度的提升,α-Al 晶粒尺寸逐渐减小,由167.5 μm 降到了58.3 μm;二次枝晶臂间距从19.4 μm 下降至13.8 μm,枝晶得到显著细化。随着冷却速度从15 K/s 到104 K/s,室温平均抗拉强度提升5%,平均断后伸长率提升14.6%;高温平均抗拉强度提升18.0%,平均断后伸长率增幅达到42.9%。另外,α-Al 晶粒尺寸对材料的室温抗拉强度影响较大,而二次枝晶臂间距对材料的高温拉伸性能影响较大。随着冷却速度增大,过冷度提高,增加了合金在凝固过程中的形核率,细化了α-Al晶粒及其组织,从而达到同时提升铸件强韧性之目的。

       

      Abstract: ZL702A samples were prepared at cooling rates of 15, 17, 37 and 104 K/s by gravity casting of copper molds with different inner cavity sizes(40, 30, 20 and 10 mm).The microstructure was analyzed by optical microscope and scanning electron microscope, and the tensile mechanical properties were tested at the same time.The results show that with the increase of cooling rate, α-Al grain size gradually decreases from 167.5 μm to 58.3 μm;secondary dendrite arm spacing drops from 19.4 μm to 13.8 μm.The dendrites are significantly refined.With the cooling rate from 15 K/s to 104 K/s, the average tensile strength at room temperature increases by 5%and the average elongation after fracture increases by 14.6%; the average tensile strength at high temperature increases by 18.0%, and the average elongation after fracture increases by 42.9%.In addition, the α-Al grain size has a great influence on the tensile strength of the material at room temperature, while the secondary dendrite arm spacing has a great influence on the high temperature tensile properties of the material.As the cooling rate increases, the supercooling degree increases, the nucleation rate of the alloy during solidification increases, and the α-Al grains and their structures are refined, thereby achieving the purpose of simultaneously improving the strength and toughness of the casting.

       

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