激光熔覆镍基WC复合涂层工艺优化及组织性能研究

    Research on Process Optimization and Microstructure Properties of Laser Cladding Nickel-based WC Composite Coating

    • 摘要: 为在42CrMo上制备出成型质量及力学性能优异的镍基WC复合涂层,使用田口设计实验方法,以激光功率、送粉速率和扫描速度为影响因子,以稀释率、显微硬度为响应指标,探究了工艺参数对镍基WC复合涂层性能的影响。结果表明:激光功率对复合涂层稀释率及显微硬度影响最大,送粉速率次之,扫描速度最小。当激光功率为2000 W、扫描速度为10 mm·s-1、送粉速率为1.4 r·min-1时,涂层微观组织均匀致密,晶间出现W、C、Nb元素偏析现象,WC颗粒附近大量析出W元素。WC、W2C、NbC等其他硬质相碳化物的生成,使得复合涂层显微硬度约为基体的1.7倍,其磨损机理由粘着磨损演变为磨粒磨损,摩擦系数相比基体约下降了0.12,明显改善了42CrMo的力学性能。

       

      Abstract: In order to prepare nickel-based WC composite coating with excellent forming quality and mechanical properties on 42 CrMo, Taguchi design test method was used to explore the influence of process parameters on the properties of nickel-based WC composite coating. The laser power, powder feeding rate, and scanning speed were set as influencing factors, and dilution rate and microhardness were set as response indexes. The results show that the laser power has the greatest effect on the dilution rate and microhardness of the composite coating, followed by powder feeding rate and scanning speed. When the laser power is 2000 W, the scanning speed is 10 mm·s-1, and the powder delivery rate is 1.4 r·min-1, the microstructure of the coating is uniform and dense, and the segregation of W, C and Nb elements appears between the crystals,and a large amount of W element is precipitated near the WC particles. The formation of WC, W2 C, NbC and other hard phase carbides makes the microhardness of the composite coating about 1.7 times than that of the matrix. The wear mechanism of the composite coating changes from adhesive wear to abrasive wear, and the friction coefficient decreases about 0.12 compared with that of the matrix, which significantly improves the mechanical properties of 42 CrMo.

       

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