长期服役15Cr1Mo1V钢补焊热影响区组织及力学性能研究

    Study on Microstructure and Mechanical Properties of Heat Affected Zone in Repair Welding of 15Cr1Mo1V Steel in Long Term Service

    • 摘要: 以某电厂运行约1.3×105 h的15Cr1Mo1V再热蒸汽管道为研究对象,通过焊接热模拟试验制备了焊条电弧焊补焊热影响区试样,焊接热循环的峰值温度分别为720、820、890、1300℃,分别对应接头的回火区、不完全相变区、完全相变区、粗晶区,并对其微观组织、硬度、冲击韧性进行了分析。结果表明:服役1.3×105 h的15Cr1Mo1V钢的母材微观组织为粒状贝氏体+少量多边形铁素体,晶内、晶界存在颗粒状碳化物。经焊接热循环后,回火区的组织与母材基本一致,不完全相变区出现珠光体转变,完全相变区组织为珠光体+铁素体+晶界碳化物,粗晶区为粗大的板条贝氏体。服役1.3×105 h的15Cr1Mo1V钢母材、回火区、不完全相变区的硬度低于DL/T 438-2016的规定值,而粗晶区的硬度高于规定值。服役1.3×105 h对15Cr1Mo1V钢冲击韧性影响不明显,回火区、粗晶区的冲击韧性高于供货态母材,但不完全相变区、完全相变区的韧性显著低于供货态母材。

       

      Abstract: Taking 15Cr1Mo1V reheated steam pipeline running for about 1.3×105h in a power plant as research object,the samples of repairing weld heat affected zone of shielded metal arc welding were prepared by welding thermal simulation test, and the peak temperatures of welding thermal cycle were 720 ℃, 820 ℃, 890 ℃ and 1300 ℃, respectively, which were corresponding to the tempering zone, incomplete phase transition zone, complete phase transition zone and coarse crystal zone of the joint. The microstructure, hardness, impact toughness were analyzed. The results show that the microstructure of the parent metal of 15Cr1Mo1V steel in service of 1.3×105h is granular bainite+a little of polygonal ferrite, and there are granular carbides in the grain and grain boundary. After welding thermal cycle, the microstructure of the tempering zone is basically the same as that of base metal, the pearlite transformation occurs in incomplete phase transition zone, the microstructure of the complete phase transformation zone is pearlite+ferrite+grain boundary carbides, and that of the coarse grain zone is coarse lath bainite. The hardness of base metal, tempering zone and incomplete phase transition zone of 15Cr1Mo1V steel after 1.3×105h of service is lower than the specified value in DL/T 438-2016, while the hardness of coarse grain zone is higher than the requirements. Service of 1.3×105h has no obvious effect on the impact toughness of 15Cr1Mo1V steel. The impact toughness of tempering zone and coarse grain zone is higher than that of as-supplied base metal, but the toughness of incomplete phase transition zone and complete phase transition zone is significantly lower than that of as-supplied base metal.

       

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