深冷处理对谐波减速器柔轮力学性能的影响

    Effect of Cryogenic Treatment on Mechanical Properties of Soft Wheel of Harmonic Reducer

    • 摘要: 深冷处理可以改善材料的耐磨性等性能。柔轮作为谐波减速器核心零部件之一,容易出现磨损和疲劳断齿失效现象。针对这一现状,对柔轮用40CrNiMoA中碳合金钢进行不同工艺深冷处理,对比分析深冷处理后试样的硬度、冲击韧性和拉伸性能等力学性能和耐磨性变化,得到最优工艺组,并采用扫描电镜观察其显微组织。结果表明,相比于常规热处理,经最优深冷工艺处理(即深冷温度为-160℃,降温速率为5℃/min,保冷时间为120 min,深冷次数1次)后,材料的硬度提高1.8 HRC,冲击韧性提高6.15%,磨损量降低了36.7%,拉伸性能提高,综合性能得到明显提高。微观组织分析表明,深冷处理影响试样中碳化物的析出行为。

       

      Abstract: Cryogenic treatment can improve the wear resistance of materials and so on. As one of the core components of the harmonic reducer, the flexible wheel is prone to wear and fatigue and tooth failure. In view of this situation, the 40Cr Ni MoA medium carbon alloy steel for flexible wheels was cryogenic treated by different processes, and the mechanical properties such as hardness, impact toughness, wear resistance and tensile properties of the specimen after cryogenic treatment were compared and analyzed, and the optimal process group was obtained, and the microstructure was observed by scanning electron microscopy. The results show that compared with conventional heat treatment, after the optimal cryogenic process(i.e. cryogenic temperature is-160 ℃, cooling rate is 5 ℃/min, cold holding time is 120 min, cryogenic frequency is 1 time),the hardness of the material is increased by 0.58 HRC, the impact toughness is increased by 6.15%, the wear amount is reduced by 36.7%, the tensile performance is improved, and the comprehensive performance is significantly improved. The microstructure analysis shows that cryogenic treatment affects the precipitation behavior of carbides in the sample.

       

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