夹杂物对42CrMo4钢塑性及韧性的影响分析

    Analysis on Effect of Inclusions on Plasticity and Toughness of 42CrMo4 Steel

    • 摘要: 风电主轴材质42CrMo4 钢内部夹杂物的存在导致大锻件热成形中易出现微裂纹等缺陷。针对不同种类的夹杂物进行研究,探究其在热成形中的损伤失效行为。对原铸态42CrMo4 钢进行取样、抛磨、腐蚀后进行夹杂物形貌的SEM 观察与EDS 成分检测,并对基体损伤较大的夹杂物做纳米压痕实验以获得其真实的力学性能参数。结果表明:铸态42CrMo4 钢室温下组织为铁素体和珠光体的共存组织,主要存在Al2O3、TiN、硅酸盐类夹杂物及少量的CaS 类夹杂物。纳米压痕实验表征得到在相同载荷下TiN 的残余压痕深度最小,说明其塑性变形最小,弹性回复能力最好,Al2O3 次之;室温下基体弹性性能最差,其塑性变形最大。在夹杂物附近观察到了部分孔洞,表明夹杂物较基体硬度大,在成形过程中会破坏基体的连续性,形成裂纹等缺陷从而影响产品质量。

       

      Abstract: The presence of inclusions in the wind power spindle material 42CrMo4 steel leads to defects such as micro-cracks in the hot forming of large forgings. Different types of inclusions were studied to analyze their damage failure behaviour to the matrix in hot forming. The original as-cast 42CrMo4 steel was sampled, polished and corroded for SEM observation and EDS composition testing, nanoindentation experiments was carried out to obtain the real mechanical properties of the inclusions with large matrix damage. The results show that the as-cast 42CrMo4 steel has a coexistence of ferrite and pearlite at room temperature, with the presence of Al2O3, TiN, silicate inclusions and a small amount of CaS inclusions.The residual indentation depth of TiN is the smallest under the same load, indicating that it has the smallest plastic deformation and the best elastic recovery, followed by Al2O3.The matrix has the worst elastic properties at room temperature and its plastic deformation is the largest.Voids are observed in the vicinity of the inclusions, indicating that the inclusions are harder than the matrix and can disrupt the continuity of the matrix during the forming process, leading to cracks and other defects and thus affecting the quality of the product.

       

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