一种基于线结构光条纹特征的抗反光噪声角焊缝识别算法

    An Anti-glare Noise Corner Weld Seam Recognition Algorithm Based on Line-structured Light Stripe Features

    • 摘要: 线结构光视觉传感器已被广泛应用于机器人焊接领域。由不锈钢、铝合金等表面光滑的反光焊接板材组成的角焊缝,其结构光条纹在焊缝处的图像特征会受到表面反光噪声的污染,因此对光条焊缝特征点识别提取异常困难。针对这一技术难题,提出了一种抗表面反光噪声的角焊缝识别算法。首先,在图像预处理的基础上,通过逐行搜索的方式分组保存反光噪声条纹和结构光条纹及其所在位置;然后在灰度图上根据保存的光条位置和角焊缝光条成像特性对反光噪声和结构光条纹进行区别,最后提取结构光条纹中心并拟合直线而求得焊缝特征点。结果表明:该方法对焊缝识别准确率达92.4%,能够准确识别被反光噪声污染的角焊缝,相较于一些对比方法具有更高的识别率。

       

      Abstract: Line-structured light vision sensors have been extensively applied in the field of robotic welding. Fillet welds composed of smooth and reflective welding plates made of stainless steel and aluminum alloy, the image characteristics of the structural light stripes at the weld can be contaminated by the surface reflective noise, so it is extremely difficult to identify and extract the characteristic points of the light strip weld. Aiming at this technical problem, an algorithm for identifying fillet weld seams resistant to surface reflection noise was proposed. Firstly, the algorithm groups and stores reflective noise stripes and structured light stripes, along with their respective positions, through row-by-row search during image preprocessing.Subsequently, by leveraging the stored light stripe positions and imaging characteristics of fillet weld light stripes, the algorithm distinguishes between glare noise and structured light stripe patterns on the grayscale image. Finally, it extracts the centers of structured light stripes and fits lines, and obtains characteristic points of the weld seams. Experimental results show the method has an accuracy of 92.4% in weld seam recognition, which can accurately identify the fillet welds contaminated by reflective noise. The method exhibits a higher recognition rate compared to certain comparative approaches.

       

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