激光喷丸对21-4N气阀钢耐磨性能的影响

    Effect of Laser Shot Peening on Wear Resistance of 21-4N Valve Steel

    • 摘要: 为了研究激光喷丸对21-4N气阀钢耐磨性能的影响,对该气阀钢进行高功率激光喷丸强化处理,随后将10 J能量下处理的试样分别进行20 N载荷和20~60 N变载荷下的销盘摩擦试验。对比了喷丸前后试样的硬度、粗糙度、残余压应力、微观组织、摩擦系数曲线、摩擦层的表面形貌和磨损质量等特性,阐述了激光喷丸对21-4N气阀钢耐磨性能的强化机理。结果表明,激光喷丸试样表层晶粒发生细化,产生较高的残余压应力,且表面硬度提高,其磨损率明显低于未喷丸样,喷丸样的表面划痕变浅且表面磨损质量减少。分析认为,激光喷丸产生的晶粒细化使试样表面硬度和强度增加,且产生较大的残余压应力,试样表层发生较为严重的塑性变形,表面强度进一步增加,减缓了表面氧化磨损速率,从而提高了21-4N气阀钢的耐磨性能。

       

      Abstract: To study the effect of laser shot peening on the wear resistance of 21-4N valve steel, the valve steel was strengthened by high-power laser shot peening, and then the pin-disc friction tests of the sample treated at 10 J energy were carried out under the load of 20 N and variable load of 20 N to 60 N, respectively. The characteristics such as hardness,roughness, residual compressive stress, microstructure, friction coefficient curve, surface morphology of the friction layer and wear quality of the sample before and after laser shot peening were compared. Finally, the strengthening mechanism of wear resistance of 21-4 N valve steel by laser shot peening was described. The results show that the grains on the surface of the laser shot peening samples are refined, and high residual compressive stress is formed, the surface hardness is increased, and the wear rate of the shot peening samples is obviously lower than that of non-shot peening samples. The surface scratches of the shot peening samples are shallower and the surface wear mass loss is reduced. The analysis shows that the grain refining during laser shot peening increases the surface hardness and strength of the sample, and produces a large residual compressive stress. The serious plastic deformation is produced on the surface of the sample and it further enhances the surface strength of the sample, which slows down the surface oxidation wear rate, thus improving the wear resistance of 21-4N valve steel.

       

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