1000 MPa级水电工程用特厚钢厚度截面组织差异研究

    Study on Microstructure Difference of Thickness Section of 1000 MPa Grade Ultra-thick Steel for Hydropower Engineering

    • 摘要: 特厚规格1000 MPa级水电工程用钢的厚度截面效应会造成产品组织和性能不均,影响服役行为,缩减产品使用寿命。从120 mm厚的钢锭不同厚度位置取样,进行了组织、硬度检测和静态CCT曲线试验,分析了不同冷速下水电工程用钢组织和性能的演变规律。结果表明,冷却速度4℃/s是获得全马氏体的临界冷速。当冷速较慢时,基体中分布有大量的碳化物析出颗粒,而随冷速逐渐增加,析出颗粒体积分数逐渐减少。1000 MPa级120 mm厚水电工程钢全厚度组织呈现表面马氏体向心部粒状贝氏体过渡的趋势,且硬度从表面到心部逐渐降低。推断全厚度试样表面到心部的冷速为0.1~2℃/s,表面冷速接近2℃/s,而心部冷速接近0.1℃/s。

       

      Abstract: The thickness cross-section effect of 1000 MPa grade ultra-thick hydropower steel causes uneven microstructure and mechanical properties, and then affects the service behavior and reduces the product service life. Taking the samples from the 120 mm thick ingot at different thickness positions, the microstructure, hardness test and static CCT curve test of the steel for hydropower engineering were carried out, and the evolution of microstructure and properties of the steel at different cooling rates were investigated. The results show that the cooling rate of 4 ℃/s is the critical cooling rate to obtain full martensite. A large number of carbide precipitated particles are distributed in the matrix when the cooling rate is slow, and the volume fraction of precipitated particles gradually decreases with the increase of the cooling rate. The microstructure of 1000 MPa grade 120 mm thick hydropower steel shows a transition trend from surface of martensite to core of granular bainite, and the hardness gradually decreases from the surface to the core. The cooling rate from the surface to the core of the full-thickness sample is roughly inferred to be 0.1-2 ℃/s, and the surface cooling rate is close to 2 ℃/s, while the core cooling rate is close to 0.1 ℃/s.

       

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