装载机动臂焊后变形矫正弯曲回弹预测研究

    Research on Prediction of Loader boom Welding Deformation Correction Bending Springback

    • 摘要: 针对动臂板弯曲回弹计算复杂且精度不高的缺陷,提出了基于神经网络的混合模型建模方法。通过中厚板弹塑性变形理论建立动臂板弯曲回弹的力学模型,由基于遗传算法优化的BP神经网络逼近实际系统和力学模型之间的差值,构建动臂板弯曲回弹预测模型。最后,应用实验数据对仿真模型进行训练和测试,并将预测结果与BP神经网络模型进行仿真对比,以均方误差MSE和决定系数R2为检验参数来评估模型的精确性。结果表明,混合模型预测的回弹量最大相对误差不超过6%,其具有更高的非线性拟合优度和预测精度,能够满足高精度的生产要求。

       

      Abstract: In view of the shortcomings of complex calculation and low accuracy of boom plate bending rebound, a hybrid model based on neural network was proposed. A mechanical model for the bending and rebound of boom plates was developed based on the theory of elastic-plastic deformation of medium-thick plates. A BP neural network optimized by genetic algorithm was employed to approximate the discrepancy between actual systems and mechanical models, thereby constructing a predictive model for boom plate bending rebound. Finally, the simulation model was trained and tested using experimental data, and the predicted results were compared with the BP neural network model. The accuracy of the model was evaluated using mean square error (MSE) and determination coefficient (R2) as test parameters. The results show that the maximum relative error of the rebound predicted by the hybrid model does not exceed 6%, and it has higher nonlinear goodness of fit and prediction accuracy, which can meet the high-precision production requirements.

       

    /

    返回文章
    返回