基于焊缝视觉传感的自适应多层多道GMAW研究

    Research on Adaptive Multi-layer and Multi-pass GMAW Based on Weld Vision Sensing

    • 摘要: 在实际生产中,机器人焊接大多采用“示教-再现”和“离线编程”的方法控制焊接过程。这两种方法缺少对实际工况变化的感知,导致焊接质量不良并且降低焊接效率。结合焊缝视觉传感系统,开发了自适应GMAW技术及装备,并研发了通用智能焊接软件。利用线结构光传感器提取工件的轮廓数据。结果表明:视觉传感系统能够实现对工件的全局三维扫描,获得三维点云图并智能识别焊缝位置。结合焊接工艺参数数据库,实现了基于三维立体视觉的工件识别和定位、焊接任务分解和焊接任务执行。

       

      Abstract: In practical production, robotic welding is mostly controlled by "teaching-reproduction" and "offline programming". Both of these methods lack the ability to recognize changes in actual working conditions, resulting in poor welding quality and reduced welding efficiency. The adaptive GMAW technology and corresponding equipment were developed based on the weld vision sensing system, and the general intelligent welding software was developed. The contour of the workpiece was extracted by a linear structured light sensor. The results show that the vision sensing system can conduct the global 3D scanning of the workpiece, obtain the 3D point clouds and intelligently identify the weld position. By combining the welding process parameters database, the workpiece identification and positioning, welding task decomposition and welding task execution based on three-dimensional stereovision are finally realized.

       

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