Inconel718高温合金表面激光熔覆Ti6Al4V钛合金粉末数值模拟

    Numerical Simulation of Laser Cladding Ti6Al4V Titanium Alloy Powder on Inconel718 Superalloy

    • 摘要: 在Inconel718高温合金表面激光熔覆Ti6Al4V钛合金粉末,采用有限元方法对激光熔覆过程中的内部传热、速度场和元素分布进行数值模拟,并研究了不同激光功率对熔覆层元素分布的影响。结果表明:在激光熔覆初期,热传导在熔池传热中占主导地位,在中后期则是对流占主导地位。由于液体表面张力梯度的逐渐减弱以及熔池底部糊状区域对流体动量的吸收作用,熔池底部液体流动的剧烈程度小于熔池顶部区域。3000 W激光功率下熔覆层的钛元素分布相对2500 W较为均匀,2000 W激光功率下进入基材的钛元素较少,未能形成有效的冶金结合。研究成果可为激光熔覆涂层的工艺参数优化提供参考依据。

       

      Abstract: Heat transfer, flow field and element distribution in the process of laser cladding Ti6Al4V titanium alloy powders on the surface of Inconel718 superalloy were simulated by using finite element method, and the influence of different laser power on the element distribution of the cladding layer was studied. The results show that the heat conduction plays a dominant role in the the molten pool heat transfer in the initial stage of laser cladding, while the convection plays a dominant role in the middle and late stages. The intensity of liquid flow at the bottom of the molten pool is less than that at the top of the molten pool due to the gradual weakening of the tension gradient on the surface of the liquid and the absorption of fluid momentum in the mushy region at the bottom of the molten pool. The distribution of titanium elements in the cladding layer under 3000 W laser power is relatively uniform compared to 2500 W, and there is less titanium element entering the substrate under 2000 W laser power, which fails to form effective metallurgical bonding. The study results can provide reference for the optimization of process parameters of laser cladding coating.

       

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