管道焊接残余应力的轮廓法定量测试与数值模拟研究

    Quantitative Measurement of Welding Residual Stress of Pipeline Using Contour Method and Its Numerical Simulation

    • 摘要: 采用轮廓法对P91管道焊接接头沿厚度方向的轴向和环向残余应力分布进行了定量测试,并确定了弯矩对残余应力分布的影响机理,对轮廓法测试的环向焊接残余应力进行了重构修正,使得测试结果更加符合实际。建立了符合实际情况的有限元模型,明确了管道焊接残余应力沿厚度方向的分布规律。结果表明:在焊缝中心沿厚度方向,环向焊接残余应力由外表面至内表面呈现出先减小后增大的分布趋势,且均为拉应力分布,内、外表面的环向焊接残余应力明显大于厚度中心处的环向焊接残余应力,最小环向焊接残余应力出现在厚度中心处。轴向焊接残余应力由外表面至内表面呈现出压应力逐渐减小转变为拉应力的分布趋势,在厚度中心拉应力达到峰值。

       

      Abstract: The axial and circumferential residual stress distribution of welded joints of P91 pipeline along the thickness direction was quantitatively measured by the contour method, and the influence mechanism of bending moment on the stress distribution was determined. The residual stress of circumferential welding measured by the contour method was reconstructed and corrected, which made the corrected results more realistic. The finite element model conforming to the actual situation was established, and the distribution law of welding residual stress along the thickness direction was defined. The results show that at the center of the weld seam along the thickness direction, the circumferential welding residual stress generates a distribution trend of decreasing first and then increasing from the outer surface to the inner surface, and all are tensile stress distributions. The circumferential welding residual stress on the inner and outer surfaces is significantly greater than that at the thickness center, the minimum circumferential welding residual stress occurs at the thickness center. The residual stress in axial welding shows a distribution trend of gradually decreasing compressive stress to tensile stress from the outer surface to the inner surface, and the tensile stress reaches its peak at the thickness center.

       

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