基于正交试验法的轮辋焊接工艺参数优化设计

    Optimal Design of Welding Process Parameters of Rim Based on Orthogonal Experiment Method

    • 摘要: 针对当前轮辋埋弧焊参数主要依赖经验确定、试错成本高且焊接质量难以保证的问题,以R2518026系列轮辋为研究对象,提出一种焊接工艺参数优化方法。首先,基于实际生产工艺建立轮辋焊接有限元模型;其次,以焊后等效应力和总变形量为评价指标,以焊接电流、电弧电压和焊接速度为因素设计正交试验;最后,采用极差分析和方差分析研究各因素的影响规律。结果表明:优化后等效应力和总变形量分别降低20.55%和20.00%。研究结果可为轮辋埋弧焊工艺参数优化提供参考。

       

      Abstract: To address the problems that rim submerged arc welding parameters are mainly determined by experience, resulting in high trial-and-error costs and unstable welding quality, a parameter optimization method was proposed. Taking R2518026 rims as an example, a finite element model was established. Orthogonal experiments were designed using welding current, arc voltage and welding speed as factors, with equivalent stress and total deformation as evaluation indices. Range and variance analyses were conducted to evaluate factor effects. The results show that equivalent stress and total deformation are reduced by 20.55% and 20.00%, respectively. The proposed method provides a reference for parameters optimization in rim welding.

       

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