海工高强钢超厚板心部冲击韧性偏低成因分析及改进措施

    Analysis on Causes and Improvement Measures of Low Core Impact Toughness of Ultra Thick Offshore High-strength Steel Plates

    • 摘要: 钢锭成材的海洋工程用高强钢超厚板在工业批量生产中普遍存在厚度方向性能不均匀的问题:板厚1/4处力学性能良好,而板厚1/2心部冲击韧性偏低,给生产带来较大的经济损失。针对该问题,对钢板不同厚度位置开展力学性能测试和成品化学成分分析;采用光学显微镜、扫描电镜等设备,对比分析板厚1/4与1/2心部位置的微观组织及夹杂物特征。结果表明:韧性不合格钢板不同厚度位置的化学成分差异较小,非金属夹杂物含量并不高;心部原始奥氏体晶粒粗大,回火后粒状贝氏体占比偏高,是导致心部冲击韧性偏低的主要原因。在后续生产轧制过程中通过提高单道次压下量,使轧制力有效传递到板厚1/2心部;在热处理淬火时提升钢板冷却速度,解决超厚板原始奥氏体晶粒粗大、回火粒状贝氏体占比偏高的问题,使海工高强钢超厚板心部冲击韧性得到提高。

       

      Abstract: In the mass production of ultra-thick plates of offshore high strength steel manufactured from steel ingots, a common problem is that the performance at the 1/4 thickness position is good, while the impact toughness at the 1/2 core position is poor, resulting in significant economic losses. To address this problem, the mechanical property tests and finished product chemical composition analyses were performed at different thickness positions of the steel plates. Microstructure and inclusion characteristics at 1/4 thickness and 1/2 core positions were comparatively investigated by means of an optical microscope and scanning electron microscope. The results show that the chemical composition deviations at different positions of the steel plates with a deficiency in impact toughness at the 1/2 core position are not significant, and the content of non-metallic inclusions is limited. The primary reason for the reduced impact toughness in the core is the coarse prior austenite austenite grains and the high fraction of granular bainite after tempering. In the subsequent rolling process, the rolling reduction is increased to enable effective transmission of rolling force to the 1/2 core position. Meanwhile, the cooling rate of the steel plates during quenching process is raised to address the problems of the coarse prior austenite grains and the high proportion of granular bainite after tempering. As a result, the impact toughness at the core position of ultra-thick offshore high-strength steel plates achieves a remarkable enhancement.

       

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