点环激光超窄间隙焊与电弧焊高强钢厚板组织性能对比研究

    Comparative Study on Microstructure and Properties of High Strength Steel Thick Plate by Adjustable Dot-ring Laser Ultra-narrow Gap Welding and Arc Welding

    • 摘要: 为消除激光超窄间隙焊易产生的侧壁熔合缺陷,开发了点环激光填丝焊工艺,利用中心点激光对焊丝加热,利用环激光对窄间隙坡口加热,完成30 mm厚10CrNi3MoV低合金高强钢的焊接,并与传统电弧焊接头开展组织和性能对比分析。结果表明,激光超窄间隙填丝焊接头焊缝区由针状铁素体、粒状贝氏体与少量的马氏体组成,电弧焊接头由针状铁素体和粒状贝氏体组成。激光焊的快速冷却特点使其焊缝组织较弧焊更加细小。激光焊接头热影响区由较多的铁素体和粒状贝氏体组织和较少的M-A组元组成,有利于接头性能的提高。激光超窄间隙填丝焊接头抗拉强度与电弧焊接头近似相当,但激光超窄间隙填丝焊接头具有更好的冲击韧性。

       

      Abstract: In order to eliminate sidewall fusion defects commonly associated with laser ultra-narrow gap welding, a dot-ring laser filling welding process was developed.The welding wire was heated using a central spot laser, while the narrow gap bevel was heated using a ring laser. Welding was successfully performed on a 30 mm thick 10CrNi3MoV high strength steel, and a comparative analysis of the microstructure and properties with a traditional arc-welded joint was conducted. The results indicate that the weld zone of the laser ultra-narrow gap filling welded joint consists of acicular ferrite, granular bainite and a small amount of martensite, while the arc-welded joint is composed of acicular ferrite and granular bainite. The rapid cooling characteristic of laser welding results in a finer microstructure compared to arc welding.The heat-affected zone of the laser-welded joint is characterized by a higher proportion of ferrite and granular bainite, and a lower proportion of M-A constituents, contributing to improved joint performance.The tensile strength of the laser ultra-narrow gap filling welded joint is approximately equivalent to that of the arc-welded joint, but the former exhibits superior impact toughness.

       

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