9Cr-1Mo耐热钢厚板焊接接头蠕变孔洞累积损伤研究

    Study on Cumulative Damage in Thick-plate Welded Joints of 9Cr-1Mo Heat-resistant Steel due to Creep Voids

    • 摘要: 针对超临界火电厂主蒸汽管道焊接接头蠕变失效问题,采用试验结合模拟的方法研究9Cr-1Mo耐热钢焊接接头蠕变孔洞形成长大规律及蠕变力学行为。对母材、焊接接头及细晶热模拟试样在550、600和650℃条件下进行了40~220 MPa蠕变试验。对厚板焊接接头蠕变中断试样(1010、2000、4425、6000、7020及7970 h)进行了蠕变孔洞产生位置以及累积量的观察与分析,对比有限元模拟力学参数分布及演化。结果表明,9Cr-1Mo耐热钢焊接接头蠕变强度低于母材,在高载荷条件下高于细晶区。随着外加载荷的降低,焊接接头的蠕变强度有低于模拟细晶区的趋势。孔洞在蠕变早期阶段开始形成于焊接接头细晶区及混晶区,随着蠕变时间增加,孔洞继续形成,并逐渐长大聚集,在蠕变后期孔洞聚集串联形成Ⅳ型裂纹。在9Cr-1Mo耐热钢焊接接头热影响区,蠕变孔洞与硬度之间存在一定负相关性。高温蠕变环境导致细晶区和混晶区硬度大幅度降低,而且蠕变温度对硬度的影响比蠕变时间更显著。9Cr-1Mo耐热钢焊接接头的多轴应力状态和最大主应力是蠕变孔洞形成和长大的主导力学因素。

       

      Abstract: For the creep failure of main steam pipe welded joints in supercritical thermal power plant, the experiments combining with numerical simulation were adopted for studying the formation and growth rules of creep voids and the creep mechanical behavior of 9Cr-1Mo heat-resistant steel welded joints. Specimens of parent material, welded joints and fine grained zone by thermal simulator were crept at 550 ℃, 600 ℃ and 650 ℃ under the loads of 40 MP-220 MPa. The creep specimens of thick plate welded joint were interrupted at 1010 h, 2000 h, 4425 h, 6000 h, 7020 h and 7970 h to observe and analyze the generation location as well as the cumulative amount of creep void, and it was compared with the distribution and evolution of mechanical parameters by finite element simulation. The results show that the creep strength of 9Cr-1Mo heat-resistant steel welded joints is lower than the base material, higher than the fine-grain zone under high load conditions.With the reduction of the load, the creep strength of welded joints is close to the fine grain zone gradually. Creep voids begin to form in the fine-grained zone and mixing-grained zone of welded joint in early stage of creep, with the increase of creep time, the voids continue to form, gradually grow up and gather in series, and finally form Ⅳ-type cracks. There is a certain negative correlation between the creep holes and the hardness in the heat affected zone of welded joints of 9Cr-1Mo. The high temperature creep environment leads to a substantial decrease in the hardness of the fine-grained area and the mixing-grained zone, and the effect of creep temperature on the hardness is more significant than creep time. The multi-axial stress state and the maximum principal stress are the dominant mechanical factor of the formation and growth of creep voids in 9Cr-1Mo heat-resistant steel welded joints.

       

    /

    返回文章
    返回