钛合金T型三通热压成型数值模拟与实验验证

    Numerical Simulation and Experimental Verification of Hot Pressing Forming of Titanium Alloy T-shaped Tee

    • 摘要: 热压成型工艺参数直接决定了管件的成型质量,但国内针对热压成型工艺参数对钛合金T型三通成型质量影响规律的研究尚未展开。采用数值模拟和实验相结合的方法,研究不同的热压温度、热压速率和带孔模入口圆角半径参数对TC4钛合金T型三通成型后的壁厚及鼓包高度的影响规律。结果表明:在选定的参数范围内,随着热压温度增加,横截面壁厚增加,纵截面最大壁厚减小,热压速率到达8 mm/s后,随着热压速率增加,壁厚减小;随着带孔模入口圆角半径的不断增加,纵截面的最大壁厚减小。鼓包高度在热压温度为750℃、热压速率为7.5 mm/s、圆角半径为60 mm时达到最大。研究结果对钛合金T型三通热压成型具有一定的工程意义。

       

      Abstract: The hot pressing process parameters directly determine the forming quality of the pipe fittings, but the research on the influence of the hot pressing process parameters on the forming quality of the titanium alloy T-shaped tee in China has not been carried out. Numerical simulation and experimental methods were used to study the influence of hot-pressing process parameters on the wall thickness and bulge height of TC4 titanium alloy T-shaped tee under different hot-pressing temperature, hot-pressing rate and the radius of the entrance fillet of the hole mold. The results show that in the selected parameter range, with the increase of hot pressing temperature, the wall thickness of the cross section increases, and the maximum wall thickness of the longitudinal section decreases. When the hot pressing rate reaches 8mm/s, the wall thickness decreases with the increase of the hot pressing rate. The maximum wall thickness of the longitudinal section decreases with the increase of the entrance fillet radius of the hole die. The bulge height reaches the maximum when the hot pressing temperature is 750 ℃, the hot pressing rate is 7.5 mm / s, and the fillet radius is 60 mm. The research results have certain engineering significance for the hot pressing of titanium alloy T-shaped tee.

       

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