焊接电流及焊后热处理对7075铝合金TIG焊接接头微观组织和力学性能的影响

    Effect of Welding Current and Post-welding Heat Treatment on Microstructure and Mechanical Properties of 7075 Aluminum Alloy TIG Welded Joint

    • 摘要: 7XXX系Al-Zn-Mg-Cu合金是一类广泛使用的高强铝合金材料,其焊接是工程应用中的关键问题。钨极氩弧焊(TIG)是铝合金电弧焊的主要方法,其中焊接电流是影响接头质量的重要因素。采用TIG焊接技术,以ER5356焊丝为填充材料,对7075铝合金板材进行对焊。研究不同焊接电流和焊后热处理对其焊接接头微观组织和力学性能的影响。结果表明,TIG焊接接头热影响区和焊核区之间的过渡区较窄,没有形成明显的界面或夹杂富集;焊核区呈现出由α-Al等轴枝晶和晶间第二相组成的典型铸态凝固组织;随着焊接电流增大,焊核区的α-Al晶粒逐渐增大,Zn、Mg、Cu元素含量均呈现先升后降的趋势。经过480 ℃×1 h+120 ℃×24 h的焊后热处理,焊核区铸态凝固组织中的大部分粗大第二相消失,合金元素均匀分布,α-Al晶粒没有明显粗化;热处理前后,接头的抗拉强度和断后伸长率均随焊接电流增大而先升高后降低,沉淀强化效应使热处理后这一趋势更加明显。

       

      Abstract: 7XXX Al-Zn-Mg-Cu alloys are a type of widely applied high strength aluminum alloys, and their welding is a critical challenge in engineering applications. Tungsten inert gas (TIG) welding is the main method of aluminum alloy arc welding, in which the welding current is an important factor affecting the quality of the joint. In this paper, butt welding tests were carried out on 7075 aluminum alloy plates by TIG welding with ER5356 welding wire as the filling material, and the microstructure and mechanical properties of 7075 aluminum alloy TIG welded joint welded at different welding current were studied, and the effects of different welding currents and post-welding heat treatment on the microstructure and mechanical properties of the welded joints were investigated. The results show that the transition zone between the heat-affected zone and the nugget zone of TIG welded joint is narrow, with no obvious interface or inclusion enrichment was formed. The nugget zone show a typical as-cast solidified structure, which consists of α-Al equiaxed dendrites and intercrystalline second phases. With the increase of welding current, the size of α-Al grains increase gradually, and the contents of Zn, Mg and Cu elements all increase first and then decrease. After the post-welding heat treatment at 480 ℃×1 h+120 ℃×24 h, most of the coarse second phases disappear, the main alloying elements distribute uniformly, and the α-Al grains do not coarsen significantly. Before and after post-welding heat treatment, the tensile strength and elongation after fracture of 7075-T651 aluminum plate TIG welded joint both increase first and then decrease with the increase of welding current, and this trend becomes more obvious after heat treatment due to precipitation strengthening.

       

    /

    返回文章
    返回