热循环对Cu/In-Sn-20Cu颗粒复合钎料/Cu焊点显微组织与剪切性能的影响

    Effect of Thermal Cycling on Microstructure and Shear Property of Cu/In-Sn-20Cu Particle Composite Solder/Cu Joints

    • 摘要: 采用Cu颗粒复合钎料In-Sn-20Cu制备了Cu/In-Sn-20Cu/Cu焊点,研究了-20~120 ℃热循环对Cu/In-Sn-20Cu/Cu焊点显微组织和剪切性能的影响。分析了热循环过程中焊点界面反应区金属间化合物(Intermetallic compound,IMC)的生长、原位反应区IMC的演化以及剪切性能的变化,阐述了焊点断口的形貌特征。结果表明:随热循环周次的增加,焊点界面IMC厚度持续增长,界面反应区的主要成分为Cu3(In,Sn)相。在200~400次热循环中,焊点原位反应区灰色岛屿状Cu3(In,Sn)相数量增多,同时原位反应区出现孔洞。600次热循环后,Cu3(In,Sn)相体积增大,孔洞增多。800次和1000次热循环后,出现Cu3(In,Sn)相剥落和大规模孔洞。随着热循环周次的增加,Cu/In-Sn-20Cu/Cu焊点的剪切性能逐渐下降。未经热循环试验的焊点剪切强度为28.8 MPa,经400次热循环后下降了23.2%,至22.1 MPa。1000次热循环后,剪切强度最低,为12.4 MPa,相比初始值下降了56.9%。焊点断裂模式由韧性断裂转变为脆性断裂。

       

      Abstract: Cu/In-Sn-20 Cu / Cu solder joints were prepared using Cu particle composite solder In-Sn-20 Cu, and the influence of thermal cycling from -20 ℃ to 120 ℃ on the microstructure and mechanical properties of Cu/In-Sn-20Cu/Cu solder joints was investigated. The growth of intermetallic compounds (IMC) in the interface reaction zone, evolution of IMC in in-situ reaction zone and change of shear performance of the solder joint during thermal cycling were analyzed. The morphological characteristics of the solder joint fractures were thoroughly explicated. The results show that with the increase of thermal cycling cycle, the thickness of interfacial IMC continues to increase, and the main phase in the interfacial (diffusion) reaction zone is Cu3 (In, Sn) phase. During 200-400 cycles of thermal cycling, the quantity of gray island-like Cu3 (In, Sn) phases in the in-situ reaction zone of the solder joint increases, accompanied by the appearance of voids in the in- situ reaction zone. After 600 cycles, the volume of Cu3 (In, Sn) phases increases and the voids increase. After 800 and 1000 cycles of thermal cycling, peeling of Cu3 (In, Sn) phases and extensive void formation occur. With the increase of thermal cycles, the shear strength of the Cu/In-Sn-20Cu/Cu solder joint gradually decreases. The shear strength of the solder joint without thermal cycling is 28.8 MPa, decreasing by 23.2% to 22.1 MPa after 400 cycles. After 1000 cycles, the shear strength is the lowest of 12.4 MPa, which is 56.9% lower than that of the initial value. The fracture mode of the solder joint transforms from ductile fracture to brittle fracture.

       

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