可分离式电缆中间接头电磁压接线圈设计及实验研究

    Design and Experiment Research on Separable Tool Coil for Cable Wire Strands Electromagnetic Crimping

    • 摘要: 电磁压接技术可明显提升电缆接头的力学和电学性能,然而一体式电磁成形线圈严重限制了电磁压接技术的实际工程应用。首先提出了盘形可分离式线圈结构,建立了盘形线圈电磁学仿真模型,计算线圈工作过程中电流及磁场分布情况。此外,利用动力学分析软件仿真不同充电电压下管件的形变速度,结果表明充电电压过低时管件可能在减速阶段发生碰撞,进而影响形变效果。通过仿真分析与理论计算相结合的方式,分析了线圈匝数对磁场线圈能量利用效率的影响,在回路参数较小时4匝盘形线圈具有最高的能量利用效率。最后,使用可分离式线圈进行电缆压接实验。结果表明:随着放电电压的提高,外管的形变不均匀度降低,接头接触电阻降低、抗拉力提高。当放电电压高于16 kV时,电缆中间接头性能满足要求。

       

      Abstract: Electromagnetic crimping technology can obviously improve the mechanical and electrical properties of cable joints. However, the integrated electromagnetic forming coil seriously limits the practical engineering application of electromagnetic crimping technology. Firstly, the structure of the disk separable coil was proposed, and the electromagnetic simulation model of the disk coil was established to calculate the current and magnetic field distribution during the working process of the coil. In addition, the dynamic analysis software was used to simulate the deformation speed of the pipe under different charging voltages. It shows that the pipe may collide in the deceleration stage when the charging voltage is too low,which will affect the deformation effect. Through the combination of simulation analysis and theoretical calculation, the influence of the number of coil turns on the energy utilization efficiency of the magnetic field coil was analyzed. The 4-turns disk coil has the highest energy utilization efficiency when the loop parameters are small. Finally, the cable crimping experiment was carried out by using a separable coil, and the experimental results show that with the increase of the discharge voltage, the deformation non-uniformity of the outer tube decreases, the contact resistance of the joint decreases, and the tensile force increases. When the discharge voltage is higher than 16 kV, the performance of the cable intermediate joint meets the requirements.

       

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