AZ31B镁/6061铝异种合金搅拌摩擦焊工艺研究

    Study on Friction Stir Welding Process of AZ31B Magnesium/6061 Aluminum Dissimilar Alloys

    • 摘要: 在不同焊接工艺下对AZ31B镁/6061铝合金进行搅拌摩擦焊实验研究。采用光学显微镜(OM)及扫描电子显微镜(SEM)等对接头进行微观组织观察,采用拉伸试验和维氏硬度测试对接头力学性能进行表征。结果表明:焊核区生成了含有Mg17Al12和Mg2Al3的条带状组织;随着搅拌头转速的提高,焊核区晶粒细化,硬度平均值逐渐升高;随着焊接速度的提升,焊核区未被打碎的镁合金块逐渐增多,焊核区显微硬度平均值逐渐降低。随着搅拌头转速的提高或焊接速度的提升,接头抗拉强度均先升高再降低。当搅拌头转速为1000 r/min、焊接速度为30 mm/min时,接头抗拉强度最高,为168 MPa。

       

      Abstract: Experimental study on friction stir welding of AZ31B magnesium/6061 aluminum alloy under different welding processes was carried out. The microstructure of the welded joints was observed using optical microscopy(OM) and scanning electron microscopy(SEM), and the mechanical properties of the joints were characterized by tensile test and Vickers hardness test. The results reveal that the weld nugget zone exhibits strip-like structures composed of Mg17Al12and Mg2 Al3. With the increase of the rotational speed of the stirring tool, the grains of the weld nugget zone are refined, the average hardness value increases. With the increase of the welding speed, the number of unbroken magnesium alloy blocks in the weld nugget zone has gradually increased, and the average microhardness of the weld nugget zone gradually decreases.With the increase of the rotational speed of the stirring tool or the welding speed, the tensile strength of the joints firstly increases and then decreases. The joint has the highest tensile strength of 168 MPa, when the rotational speed is 1000 r/min and the welding speed is 30 mm/min.

       

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