S32101双相不锈钢U型坡口水下激光填丝焊接修复工艺研究

    Research on Underwater Laser Wire Filling Welding Repair Process for U-shaped Groove of S32101 Duplex Stainless Steel

    • 摘要: S32101双相不锈钢是第三代核电站乏燃料水池的覆板材料,长时间服役后因腐蚀产生裂纹,影响安全运行,需要焊接修复。采用开设坡口以去除裂纹,通过坡口填充焊接修复的方式进行维修。以S32101双相不锈钢裂纹修复为目标,在水下环境开展了6 mm深U型坡口、不同激光功率的填充焊接修复试验。不同激光功率填充焊接得到的焊缝表面成形良好,但5000 W和5300 W填充焊缝底部出现孔状缺陷,5600 W和6000 W焊缝内部无气孔等缺陷。采用XRD、EDS和光学显微镜对无缺陷的焊缝进行显微组织、化学成分和物相组成分析,并进行了拉伸试验、显微硬度测试,利用动电位极化曲线与交流阻抗谱测试研究了焊缝的电化学腐蚀行为。结果表明:焊缝的微观组织由魏氏奥氏体、晶内奥氏体、晶界奥氏体以及δ铁素体组成。水下环境的快冷作用对奥氏体相的生长有一定的抑制作用,γ(111)的晶粒度小于δ(110)。焊丝成分中较高的Ni、Mo以及水下环境保护气中N元素的添加对焊缝的耐腐蚀性能以及力学性能的提升发挥了重要作用,水下环境填充修复后的焊缝耐晶间腐蚀性能良好。

       

      Abstract: S32101 duplex stainless steel is the cladding material for the spent fuel pool of third-generation nuclear power plants. After long-term service, cracks are generated due to corrosion, which affects safe operation and requires welding repair. Cracks were removed by opening grooves and repair was carried out by filling and welding the grooves. Taking the crack repairing of S32101 duplex stainless steel as the goal, filling welding repair experiments of a 6 mm deep U-shaped groove were carried out in an underwater environment with different laser powers. The surface of the welds obtained by filling welding with different powers is well formed, but there are pore like defects at the bottom of the 5000 W and 5300 W filling welds, and there are no defects such as pores inside the 5600 W and 6000 W filling welds. XRD, EDS, and optical microscopy were used to analyze the microstructure, chemical composition, and phase composition for the defect free weld seam. Tensile test and hardness test were conducted, the electrochemical corrosion behavior of welds was studied by using activated potential polarization and AC impedance spectroscopy tests. The results indicate that the microstructure of the weld is composed of Weinstein austenite, intragranular austenite, grain boundary austenite, and ferrite(δ). The rapid cooling effect of underwater environment has a certain inhibition effect on the growth of austenite phase. The grain size of γ(111) is less than that of δ(110). The high content of Ni and Mo in the welding wire composition, as well as the addition of N element in underwater environmental protection gas, play an important role in improving the corrosion resistance and mechanical properties of the weld seam. The weld seam after underwater environmental filling and repair has good intergranular corrosion resistance.

       

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