某铁镍基高温合金中一种特殊“黑晶”演化规律

    Evolution Law of Special “Black Crystal” Structure in Fe-Ni Based Superalloy

    • 摘要: 研究了某铸态、轧制态铁镍基高温合金中一种特殊“黑晶”组织的演化,并分别采用J-matpro软件和DICTRA软件对合金的相变及热处理中的元素扩散过程进行模拟,最后进行了热处理试验以消除黑晶组织。结果表明:合金中特殊“黑晶”的产生有两个原因,一是在凝固末期Nb、Cr元素的严重偏析,二是抗腐蚀性能差异导致腐蚀后各晶粒金相色差明显。该黑晶组织与MC碳化物和脆性Laves相在形貌和尺寸上有明显区别。合金轧制后晶粒得到细化,(111)面极密度升高,“黑晶”体积分数从铸态的24.69%减小到12.09%,自腐蚀电流由铸态的0.556μA减小到轧制态的0.055μA,抗腐蚀性能提高。合金相变热力学和元素扩散动力学分析显示,Nb、Cr在凝固过程中发生严重偏析,经1150℃均匀化退火15 min,Nb元素偏析可被消除。试验表明,轧制态合金经1150℃/15 min热处理后,Nb、Cr元素分布均匀,自腐蚀电流进一步减小到0.048μA,抗腐蚀性能提高,黑晶被消除。

       

      Abstract: The evolution of a special "black crystal" structure in a cast and rolled Fe-Ni based superalloy was studied, and the J-matpro software and DICTRA software were used to simulate the phase transformation of the alloy and the element diffusion process during heat treatment, respectively. Finally, the heat treatment process was carried out to eliminate the "black crystal" structure. The results show that the special "black crystal" structure in the alloy have two reasons, one is the serious segregation of Nb and Cr elements at the end of solidification, and the other is the difference in corrosion resistance, which leads to obvious difference in the metallurgical color of the grains after corrosion. The "black crystal" structure is different obviously with the MC carbide and brittle Laves phase in the shape and size. After rolling, the grains are refined, the(111)surface polar density increases, the volume fraction of "black crystals" decreases from 24.69% of the as-cast state to 12.09%,and the self-corrosion current decreases from 0.556 μA in as-cast state to 0.055 μA, the corrosion resistance is improved. The alloy phase transition thermodynamics and elemental diffusion dynamics analysis show that serious segregation of Nb, Cr elements in the solidification process occurs, Nb element segregation can be eliminated by 1150 ℃ homogenizing annealing for 15 min. The test shows that when the rolled alloy is heat treated at 1150 ℃/15 min, Nb and Cr elements are evenly distributed, the self-corrosion current is further reduced to 0.048 μA, the corrosion resistance is improved, and the black crystal is eliminated.

       

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