7075-T6铝合金B柱高效热冲压成形性能研究

    Research on Pre-hardened Hot Formability of 7075-T6 Aluminum Alloy B-pillar

    • 摘要: 高效热冲压是一种解决高强铝合金热冲压工艺周期长等问题的全新工艺。为研究高效热冲压工艺下7075-T6铝合金的热变形行为,通过Gleeble热模拟机对7075-T6铝合金进行不同变形温度(200℃~350℃)、应变速率(0.01 s-1~1 s-1)的热拉伸实验。铝合金流变应力总体上随应变速率的增大与变形温度的降低而显著增大。建立了能准确预测7075-T6铝合金热变形行为的本构关系模型。对汽车B柱的高效热冲压成形过程进行数值模拟,研究冲压速度、板料初始温度及摩擦系数对B柱成形性能的影响。结果表明,冲压速度、板料初始温度及摩擦系数与板料最大减薄率基本上呈正相关关系。适当增大冲压速度和减小板料初始温度可提高B柱成形性能,过小或过大的摩擦系数易引起局部起皱或拉裂等缺陷。

       

      Abstract: Pre-hardened hot forming is a new process which solves the problem of long hot stamping period of high-strength aluminum alloys. In order to study the hot deformation behavior of 7075-T6 aluminum alloy under pre-hardened hot forming process, the hot tensile tests of 7075-T6 aluminum alloy at different deformation temperature(200-350 ℃) and strain rate(0.01 s-1-1 s-1) were carried out by using Gleeble thermal simulator. The flow stress of the aluminum alloy increases significantly with the increase of strain rate and the decrease of deformation temperature. A constitutive model for predicting the thermal deformation behavior of 7075-T6 aluminum alloy was established. Numerical simulation of the pre-hardened hot forming process of the automobile B-pillar was carried out, and the effect of stamping speed, friction coefficient and forming temperature on the formability of the B-pillar was studied by numerical simulation. The results show that the stamping speed,initial temperature of sheet and friction coefficient are basically positive correlated to the maximum thinning rate of sheet metal. The formability of B-pillar can be improved by properly increasing the stamping speed and decreasing the initial temperature of sheet metal. Moreover, too small or too large friction coefficient is easy to cause local wrinkling or tensile defects.

       

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