焊接热输入对深水导管架高强钢S420焊缝组织及横向裂纹的影响

    Effect of Welding Heat Input on Microstructure and Transverse Crack of High Strength Steel S420 Welds in Deep-water Jacket

    • 摘要: 深水导管架大厚板高强钢S420在实际焊接过程中易产生横向裂纹缺陷。通过低温高湿环境下的G-BOP试验测试了焊缝在高拘束高扩散氢含量下的横向裂纹敏感性,研究了不同热输入对焊缝组织和横向裂纹的影响规律。结果表明,低热输入时,焊缝的横向裂纹敏感性最大;热输入适中时,不易产生横向裂纹;而高热输入时,仍会产生横向裂纹,但是横向裂纹倾向小于低热输入。在低温高湿环境下,随着热输入增加,扩散氢含量略有降低,但是整体维持在较高水平,且横向裂纹的裂纹率与扩散氢含量无线性相关性。低热输入时,焊缝易产生横向裂纹的主要原因是焊缝金属中形成大量羽毛状的上贝氏体组织,裂纹倾向于在贝氏体中萌生并沿贝氏体板条/板条束方向扩展。高热输入焊缝中的横向裂纹倾向于在先共析铁素体萌生/扩展,粗大柱状晶先共析铁素体以及先共析铁素体/针状体素体组织不均匀性是引起横向裂纹的主要原因。

       

      Abstract: The thick plate of high strength steel S420 used for deep-water jacket is prone to generate transverse crack during the actual welding process. The transverse crack sensitivity of weld metal under high constraint and high diffusion hydrogen content was tested through G-BOP tests in a low-temperature and high humidity environment. The influence of different heat input on the microstructure and transverse cracks of the weld was studied. The experimental results show that the sensitivity of transverse cracks in the weld seam is highest under low heat input. When the heat input is moderate, transverse cracks are less likely to occur. However, transverse cracks also occur under high heat input, but their tendency is smaller than that under low heat input. When it is welded in low temperature and high humidity environments, the diffusion hydrogen content slightly decreases with the increase of the heat input, but the diffusion hydrogen contents of weld metals with different heat inputs are all high, and there is no linear correlation between the crack rate of transverse cracks and the diffusion hydrogen content. The weld under low heat input is prone to produce transverse cracks mainly due to the formation of a large number of feather like upper bainite, and the cracks tend to germinate in bainite and expand along the direction of bainite lath/ lath bundle. The transverse cracks in welds with high heat input tend to initiate and propagate in proeutectoid ferrite. The coarse columnar proeutectoid ferrite and the heterogeneity of proeutectoid ferrite/acicular ferrite structures are the main reasons for the transverse cracks.

       

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