电解质等离子抛光工艺参数对包络气层影响的规律研究

    Study on Regularity of Effect of Electrolyte Plasma Polishing Process Parameters on Envelope Gas Layer

    • 摘要: 为确认电解质等离子抛光(electrolyte plasma polishing,EPP)的加工电压、加工温度等因素对不锈钢抛光包络气层(vapour gaseous envelope,VGE)的影响,采用仿真和实验相结合方法对包络气层形成、波动和稳定等不同阶段的演变过程进行分析,探究VGE行为特征对奥氏体不锈钢表面形貌影响。仿真表明,VGE处于局部沸腾模式有利于抛光效果。在电压300~350 V存在抛光最优电压参数,在电解质温度70~80℃存在抛光最优温度参数。利用单因素实验研究电压和初始电解质温度对抛光表面粗糙度的影响,实验结果表明:在320 V时工件表面粗糙度从0.3 μm降至0.0546 μm,在80℃时工件表面粗糙度从0.3 μm降至0.0513 μm。

       

      Abstract: In order to confirm the influence of processing voltage and processing temperature of electrolyte plasma polishing(EPP) on the vapour gaseous envelope(VGE) of stainless steel polishing, a combination of simulation and experiment was used to analyze the evolution of the envelope formation, fluctuation and stabilization at different stages, and the influence of VGE behavioral characteristics on the surface morphology of austenitic stainless steel was investigated. The simulation shows that the VGE in localized boiling mode is beneficial to the polishing effect. The optimal voltage parameter for polishing exists between 300 V and 350 V, and the optimal temperature parameter for polishing exists between 70 ℃ and 80 ℃ of electrolyte temperature. A one-way experiment was used to study the effects of voltage and initial electrolyte temperature on the surface roughness of the polished surface. The results show that the surface roughness of the workpiece reduces from 0.3 μm to 0.0546 μm at 320 V, and from 0.3 μm to 0.0513 μm at 80 ℃

       

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