超大H型钢控轧冷却有限元模拟

    Finite Element Simulation of Controlled Rolling Cooling for Oversized H-beams

    • 摘要: 大型热轧H型钢因其优良的承载力及自重轻等特点,被广泛应用于工业建造等领域。根据轧制生产需求,使用X-H轧制法设计了H1600 mm×500 mm尺寸超大H型钢的精轧规程,并使用有限元软件ABAQUS,对超大H型钢精轧过程进行模拟。对轧制完成后的截面温度进行分析,并通过控轧冷却方式,控制轧制结束时截面的温度分布。结果表明:当轧制道次间空冷时长为10 s时,轧制完成后腹板表面温度可降低200℃;在第二、四道次轧件对翼缘外侧进行控轧冷却,水冷时长为4 s时,轧制完成后翼缘高度1/4处温度与腹板温度能够保持相同,表面温差为16.16℃,整体温度分布最佳。

       

      Abstract: The oversized H-beam is widely used in industrial construction and other fields because of its excellent bearing capacity and light self-weight. According to the rolling production requirements, the rolling specifications for the ultra-large H-beam of 1600 mm×500 mm size were designed using X-H rolling method. The finite element software ABAQUS was used to simulate the super large H-beam rolling process. At the same time, the temperature distribution of the section at the end of controlled rolling was controlled by controlled rolling cooling. The results show that, when the air cooling time between rolling passes is 10 s, the surface temperature of web can be reduced by 200 ℃. The outer side of the flange is controlled rolled and cooled in the second and fourth rolling pieces for 4 s. After rolling, the temperature at 1/4 of the flange height is the same as that of the web, the surface temperature difference is 16.16 ℃, and the overall temperature distribution is best.

       

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