TiB2增强铝基复合材料FSW数值模拟与试验研究

    Numerical Simulation and Experimental Investigation on Friction Stir Welding of TiB2 Reinforcement Aluminum Matrix Composite

    • 摘要: 原位自生TiB2/7050复合材料是一种轻质高强的新兴工程材料,搅拌摩擦焊接(FSW)是解决其焊接难题,有望使其在众多工业领域得到应用的重要连接方法。研究FSW温度场变化可以优化工艺,提升焊接接头质量。采用数值模拟方法分析焊接参数对TiB2/7050复合材料FSW温度场的影响,并结合实际焊接试验结果确定最优的焊接工艺参数。结果表明:当搅拌头旋转速度为800 r/min、焊接速度为250 mm/min时,焊接区热输入适中,焊缝金属塑性流动充分,接头外观成形良好;数值计算结果与相应的试验研究结果基本一致,焊缝区TiB2颗粒分布均匀。

       

      Abstract: In-situ self-generated TiB2/7050 composite material is a new engineering material with light weight and high strength. Friction stir welding(FSW) is an important connection method to solve its welding problem, which is expected to be applied in many industrial fields. Studying the FSW temperature field change can optimize the process and improve the quality of the welding joints. The numerical simulation approach was used to predict the effects of FSW welding parameters on the temperature field of in-situ TiB2/7050 composite. The optimal welding process parameters were determined by combining with the actual welding test results. The results show that when the tool rotation speed is 800 r/min and the welding speed is 250 mm/min, the heat input in the welding zone is moderate, the plastic flow of the weld metal is sufficient, the joint appearance is good. The numerical results and corresponding experimental investigation are in agreement. TiB2 particulates distribution in the weld nugget zone is uniform.

       

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