基于SYSWELD线圈盒热丝填充激光焊焊接变形数值模拟

    Numerical Simulation on Welding Deformation of Hot Wire Filling Laser Welding for Coil Box Based on SYSWELD

    • 摘要: 采用固有应变法,基于有限元软件SYSWELD对SCC校正场线圈盒的热丝填充激光焊进行了局部数值模拟和整体数值模拟。在局部数值模拟时,设计了仅改变焊层顺序的3种焊接方案进行了模拟;在整体模拟时,设计了正反面两条焊缝采用不同的分段焊接顺序的3种焊接方案进行了模拟。结果表明:采用固有应变的计算值与测量值吻合良好,局部模拟中各方案最大变形量依次为1.06、1.35及1.47 mm,而整体模拟中各方案最大变形量依次为3.06、5.60及5.39 mm。综合考虑从减少焊接变形和提高效率即减少翻转次数方面来看,线圈盒最为合理的焊接方案为:线圈盒除了第一层和最后一层外每焊完两层翻身1次,在分段焊接时先焊4个拐角,后交替斜对称焊接中间段。

       

      Abstract: Based on the finite element software SYSWELD, the local and global simulations of hot wire filling laser welding for the coil box of SCC correction field was carried out by using inherent strain method. In the local simulation, three welding schemes that only change the order of the welding layers were designed for simulation; in the global simulation, three welding schemes were designed with two welding seams on the front and back using different segmented welding sequences for simulation. The results show that the calculated value of inherent strain is in good agreement with the measured value. The maximum deformation of each scheme in local simulation is 1.06 mm and 1.35 mm and 1.47 mm, respectively, while the maximum deformation in z direction of each scheme in global simulation is 3.06 mm and 5.60 mm and 5.39 mm, respectively.From the comprehensive consideration of reducing welding deformation and improving efficiency i.e. reducing the number of turnover, the most reasonable welding plan for the coil box is to flip over every two layers after welding, except for the first and last layers. When welding in sections, first weld four corners, and then alternately weld the middle section diagonally and symmetrically.

       

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