片状石墨增强6061铝基复合材料热导率的数值模拟研究

    Numerical Simulation on Thermal Conductivity of 6061 Aluminum Matrix Composites Reinforced by Flake Graphite

    • 摘要: 采用有限元方法研究了片状石墨体积分数和定向排列取向对石墨/6061铝复合材料热导率的影响,建立了高体积分数片状石墨定向排列分布的复合材料模型,并将数值模拟结果与参考文献试验结果进行对比,同时利用复合材料导热模型进行热导率的理论计算。结果表明,随石墨片体积分数的增加,石墨/6061铝复合材料的x-y平面热导率增加,石墨体积分数为70%的复合材料热导率达到765.48 W/(m·K),而z平面热导率降低;z平面热导率随石墨取向角增大先增加后降低,应控制石墨片的取向角不超过30°,此时复合材料的热导率较好。不同片状石墨体积分数的复合材料x-y平面热导率的模拟结果与试验结果变化趋势一致,考虑界面热阻后的热导率理论计算值接近于试验结果。

       

      Abstract: The effects of the volume fraction and orientation of flake graphite on the thermal conductivity of graphite/6061 aluminum composite were studied by finite element method. A composite model of the directional arrangement and distribution of flake graphite with high volume fraction was established. The numerical simulation results were compared with the reference test results. The theoretical calculation of thermal conductivity was also performed by using the thermal conductivity model of composite materials. The results show that with the increase of the volume fraction of the flake graphite,the x-y plane thermal conductivity of the graphite/6061 aluminum composite increases, the thermal conductivity of the graphite composite with the volume fraction of 70% reaches 765.48 W/(m·K), while the z-plane thermal conductivity decreases. The larger the orientation angle of the flake graphite is, the smaller the x-y plane thermal conductivity is. When the orientation angle is 0°-30°, the z-plane thermal conductivity first increases and then decreases with the increase of the orientation angle. The orientation angle of the graphite sheet should be controlled not to exceed 30°, and the thermal conductivity of the composite material is better. The simulation results of x-y plane thermal conductivity of composites with different flake graphite volume fractions are consistent with the experimental results, and the theoretical thermal conductivity calculated by considering the interface thermal resistance is close to the experimental results.

       

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