退火工艺对铜包铝复合扁排微观组织与性能的影响

    Effect of Annealing Process on Microstructure and Properties of Copper-Aluminum Composite Flat Bars

    • 摘要: 铜包铝复合材料具有铜的高导电、高导热和铝的成本低、密度小等优点,在电力行业有着广阔应用前景。采用水平连铸直接复合成形技术制备了铜包铝复合扁排,并利用光学显微镜、扫描电镜及电子拉力试验机研究了不同退火工艺对铜包铝复合扁排界面组织结构及性能的影响。结果表明,退火温度的升高促进了铜铝原子的扩散,使得扩散层厚度增加,从而导致在界面层形成CuAl2、CuAl、Cu4Al3、Cu9Al4。退火处理一方面降低了铜包铝复合扁排的抗拉强度,另一方面改善了界面结合强度,提高了塑性。不同铜铝体积比的软态铜包铝复合扁排的导电率相比硬态试样均稍有提高,不同铜铝体积比下铜包铝复合扁排的导电率呈较小的差异。

       

      Abstract: There is a broad application prospect for copper clad aluminum composite flat bars in the power industry due to the advantages of high electrical and thermal conductivity of copper, as well as the low cost and low density of aluminum.Copper clad aluminum flat bars were prepared by horizontal continuous casting technology. The effects of different annealing processes on the interface microstructure and properties of copper-aluminum composite flat bars were studied by optical microscope, scanning electron microscope and electron tensile testing machine. The results show that the diffusion of Cu/Al atoms is promoted and the thicknesses of diffusion layers increases with the increase of annealing temperature, which results in the formation of CuAl2, CuAl, Cu4 Al3 and Cu9 Al4 at the interface layer. The tensile strength of copper clad aluminum composite flat bars is reduced by annealing treatment, while the plasticity and the interface bonding strength are improved.What’s more, the conductivity of copper-aluminum composite flat bars with a soft state is slightly higher than that with a hard state, and there is little difference of the conductivity for samples with different copper-aluminum volume ratios.

       

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