核级阀门密封面堆焊层裂纹成因实验分析及残余应力演化计算

    Experimental Analysis of Cracks in Surfacing Layer of Sealing Surface of Nuclear Grade Valve and Residual Stress Evolution Calculation

    • 摘要: 阀门是核电厂核岛管路系统中的重要控制部件之一。在工程实际中发现,部分阀门堆焊层在工作时出现了裂纹类缺陷,造成核岛管路泄漏等重大安全事故。通过制备阀门模拟实验件进行机械载荷疲劳实验和热载荷疲劳实验分析Norem 02铁基合金堆焊层裂纹的产生机理,并对核级阀门密封面堆焊层残余应力进行热弹塑性有限元计算,使用X射线衍射法(X-ray diffraction,XRD)对数值模拟结果进行验证,在此基础上计算并分析堆焊层减薄和热载荷作用下堆焊层残余应力的演化规律。研究发现,阀门密封面堆焊层裂纹为焊接残余应力和热应力共同作用导致的脆性贯穿裂纹;在阀门密封面工作过程中,堆焊层的减薄导致堆焊层应力变化很小;在1000℃热载荷作用下,堆焊层应力增加较为明显,而热载荷是导致堆焊层材料产生破坏的主导因素。

       

      Abstract: Valve is one of the important control components in the pipeline system of nuclear power plant. In engineering practice, it is found that cracks appear in some valve surfacing layers during operation, resulting in nuclear island pipeline leakage and other major safety accidents. The mechanism of crack formation of Norem 02 iron-bases alloy surfacing layer was analyzed by mechanical load fatigue test and thermal load impact test, and the residual stress of the sealing surface surfacing layer of a nuclear grade valve was calculated by thermal elastoplastic finite element method. The results of numerical simulation were verified by XRD. On this basis, the evolution law of residual stress of surfacing layer under thickness thinning and thermal load was calculated and analyzed. It is found that the cracks in the surfacing layer of the valve sealing surface are brittle penetration cracks caused by the joint action of welding residual stress and thermal stress. During the operation of valve sealing surface, the stress change of surfacing layer caused by the thinning of surfacing layer is very small. Under the action of 1000 ℃ thermal shock load, the stress of surfacing layer increases obviously, and the thermal load is the main factor leading to the damage of the surfacing layer material.

       

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