激光熔覆CoCrFeNiTi高熵合金涂层工艺优化及组织性能的表征

    Process Optimization of CoCrFeNiTi High-entropy Alloy Coating by Laser Melting and Characterization of Microstructure Performance

    • 摘要: 为了提高304不锈钢零部件在化工管网中使用年限,利用激光熔覆技术在304不锈钢基材表面制备高熵合金涂层;利用X射线衍射仪、扫描电镜、能谱仪分别对熔覆层物相组成、微观形貌和元素分布进行分析,通过显微硬度仪、摩擦磨损仪、电化学工作站分别对硬度分布、摩擦学性能和电化学性能进行研究。结果表明:熔覆层成形质量最优工艺参数为:激光功率600 W、送粉率7.5 g·min-1、扫描速度2.0 mm·s-1。基材摩擦系数0.76左右,高于熔覆层摩擦系数0.46;熔覆层的磨损量4.25 mg,约为基体磨损量2.75 mg的61%,表明固溶相能增强涂层的抗变形能力。电化学腐蚀实验后,熔覆层自腐蚀电流密度约为1.21×10-7 A·cm-2,相比基体减少9.2×10-8 A·cm-2,熔覆层自腐蚀电位约为-0.64 V,较基体相比增大0.11 V,熔覆层熔抗弧半径明显大于基体;在中频区(100~102)下熔覆层阻抗值均大于基体,表明涂层腐蚀倾向显著降低。CoCrFeNiTi高熵合金涂层能显著改善涂层的摩擦学稳定性和电化学性能。

       

      Abstract: In order to improve the service life of 304 stainless steel parts in chemical pipeline network, the high entropy alloy coating was prepared on the surface of 304 stainless steel substrate by laser cladding technology; the physical phase composition, micro-morphology and elemental distribution of the cladding layer were analyzed by X-ray diffractometer, scanning electron microscope and energy spectrometer respectively, and the hardness distribution, tribological and electrochemical properties were investigated by microhardness tester, tribological wear tester and electrochemical workstation respectively. The results show that the optimum process parameters for the forming quality of the fused cladding layer are: laser power of 600 W, powder feeding rate of 7.5 g·min-1 and scanning speed of 2.0 mm·s-1. The friction coefficient of the substrate is about 0.76, which is higher than that of the fused cladding layer of 0.46; the wear amount of the fused cladding layer is 4.25 mg, which is about 61% of that of the substrate of 2.75 mg, which indicate that the solid solution phase can enhance the coating's deformation resistance. After electrochemical corrosion test, the self-corrosion current density of the fused cladding layer is about 1.21×10-7 A·cm-2, compared with the substrate to reduce 9.2×10-8 A·cm-2, the self-corrosion potential of the fused cladding layer is about -0.64 V, compared with the substrate compared with the increase of 0.11 V, the fused cladding layer melting arc radius is significantly larger than the substrate; in the medium frequency region (100-102), the impedance of fused cladding layer is larger than the substrate, indicating a significant reduction in the corrosion tendency of the coating. This indicates that the corrosion tendency of the coating is significantly reduced. The results show that CoCrFe- NiTi high-entropy alloy coating can significantly improve the tribological stability and electrochemical properties of the coating.

       

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