h-BN含量对激光熔覆镍基SiC涂层组织和耐蚀耐磨性能的影响

    Effects of h-BN Content on Microstructure, Corrosion and Wear Resistance of Laser Cladding Ni-based Si C Coating

    • 摘要: 为改善45钢表面性能,采用激光熔覆技术以六方氮化硼(h-BN)为添加剂,在45钢表面制备镍基Si C复合涂层。借助X射线衍射仪、扫描电镜、显微硬度计、电化学工作站和摩擦磨损试验机,探究不同质量百分比的h-BN对镍基Si C复合涂层微观结构、耐腐蚀性能、显微硬度和耐磨性的影响。结果表明:镍基Si C涂层中主要物相为γ-Ni、FeNi3、Si C、Cr23C6、Cr7C3,添加h-BN后,生成了Cr2B、Ni4B3和Si3N4等强化相,各物相在涂层中以晶体的形式存在,涂层晶体结构主要为树枝晶、胞状晶和网状共晶组织。涂层耐腐蚀性、显微硬度和耐磨损性能,随h-BN质量分数的增加,先增加后减小;h-BN添加量为1.5wt%,钝化膜最稳定,腐蚀速率最低,耐腐蚀性能最优,且平均显微硬度最大,较基体提升1.8倍,磨损机制为磨粒磨损,具有优异的抗磨减摩性能。

       

      Abstract: In order to improve the surface properties of 45 steel, Ni-based Si C composite coating was prepared on the surface of 45 steel by laser cladding with hexagonal boron nitride(h-BN) as additive. The effects of different mass percentages of h-BN on the microstructure, corrosion resistance, microhardness and wear resistance of nickel-based Si C composite coatings were investigated by means of X-ray diffractometer, scanning electron microscope, microhardness tester,electrochemical workstation and friction and wear tester. The results show that the main phases in the Ni-based Si C coating are γ-Ni, FeNi3, Si C, Cr23C6 and Cr7C3. After adding h-BN, the strengthening phases such as Cr2B, Ni4 B3 and Si3 N4 are formed.The phases exist in the form of crystals in the coating, and the crystal structure of the coating is mainly dendritic crystal,cellular crystal and reticular eutectic structure. The corrosion resistance, microhardness and wear resistance of the coating increase first and then decrease with the increase of h-BN mass fraction. When the addition amount of h-BN is 1.5 wt%, the passivation film is the most stable, the corrosion rate is lowest, the corrosion resistance is best, and the average microhardness is highest, which is 1.8 times higher than that of the substrate. The wear mechanism is abrasive wear, which has the best wear resistance and friction reduction performance.

       

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