合金基体激光熔覆Ni/YSZ复合热障涂层工艺与微观组织研究

    Study on Process and Microstructure of Laser Cladding Ni/YSZ Composite Thermal Barrier Coatings on Alloy Substrate

    • 摘要: 激光熔覆钇稳定氧化锆(YSZ)陶瓷涂层容易脱落是影响热障涂层应用的难点问题。采用激光熔覆技术在310S合金基体上制备了Ni/YSZ复合热障涂层(TBC),通过在YSZ陶瓷粉末中添加Ni粉末,改善YSZ陶瓷粉末的物理性能。激光熔覆工艺参数的正交实验研究结果显示:激光功率对Ni/YSZ复合材料TBC质量的影响最为显著,而光束直径的影响最小。激光熔覆Ni/YSZ复合陶瓷涂层的最佳工艺参数为:激光功率800 W,激光扫描速度8 mm·s-1,光束直径4.5 mm,搭接率32.4%,进给速度6.1 g·min-1。采用SEM、EDS、XRD等手段对其微观组织、元素分布和相组成进行了表征,结果表明:激光熔覆Ni/YSZ复合陶瓷涂层的显微组织致密,Ni粉末附着在YSZ陶瓷粉末上形成Ni/YSZ复合陶瓷粉末,使YSZ陶瓷粉末的表面自由能增加,YSZ陶瓷材料对金属基体的润湿性提高。Ni的添加量为15wt%时,复合热障涂层的结合性能最好,孔隙率为0.031%。

       

      Abstract: The easy peeling of laser cladding yttrium-stabilized zirconia(YSZ) ceramic coating is a difficult problem affecting the application of thermal barrier coating. Ni/YSZ composite thermal barrier coating(TBC) was prepared on the substrate of 310S alloy by laser cladding technology, and the physical properties of YSZ ceramic powder were improved by adding Ni powder to YSZ ceramic powder. The results of the orthogonal test of laser cladding process parameters show that the laser power has the most significant influence on the quality of Ni/YSZ composite TBC, while the beam diameter has the least influence. The optimal process parameters of laser cladding Ni/YSZ composite ceramic coating are as follows: laser power 800 W, laser scanning speed 8 mm·s-1, beam diameter 4.5 mm, overlay rate 32.4% and feed rate 6.1 g·min-1. The microstructure, elemental distribution, and phase composition were characterized using SEM, EDS, and XRD. The results indicate that the laser-coated Ni/YSZ composite ceramic coating has a dense microstructure. The Ni powder adheres to the YSZ ceramic powder, forming a Ni/YSZ composite ceramic powder. This increases the surface free energy of the YSZ ceramic powder and enhances the wetting of the metal substrate by the YSZ ceramic material. When the addition of Ni is 15 wt%, the bonding performance of the composite thermal barrier coating is best, and the porosity is 0.031%.

       

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