IN718熔覆层裂纹的形成机理和控制方法研究

    Study on Formation Mechanism and Control Methods of Cracks in IN718 Cladding Layer

    • 摘要: Inconel 718(IN718)合金因其优异的高温性能被广泛应用于航空航天、汽车等领域。该合金加工难度大,工艺条件严苛,因此激光熔覆技术常被用于IN718零部件的表面改性与损伤修复。激光熔覆过程存在快速加热与快速冷却的特点,极易在熔覆层内部产生并累积残余热应力,进而导致熔覆层裂纹萌生,严重降低构件的力学性能。因此,如何控制IN718熔覆层裂纹已成为近几年激光熔覆领域的热门研究课题。综述了国内外IN718熔覆层裂纹控制的研究进展。概述了影响IN718熔覆层成形质量的主要因素,介绍了IN718合金的强化机理,重点分析了熔覆层裂纹的萌生与扩展机理,讨论了当前裂纹控制技术的最新研究进展,最后对IN718熔覆层裂纹控制技术的发展趋势进行了总结和展望。

       

      Abstract: Inconel 718 (IN718) alloy is commonly used in aerospace, automotive, and other industries because of its exceptional high-temperature performance. However, the poor machinability of the alloy necessitate the adoption of laser cladding technology for surface modification and damage repair of IN718 parts. The thermal stress induced by the rapid heating and cooling characteristic of laser cladding is accumulated within the cladding layer, which leads to the initiation of cladding layer cracks. It, in turn, adversely affects the mechanical properties of the parts. Therefore, reducing cladding layer cracks has become a popular research topic in the field of laser cladding crack control in recent years. The research progress on controlling cladding layer cracks in IN718 was reviewed, both domestically and internationally. It outlined the factors that influence the forming quality of IN718 cladding layer, discussed the strengthening mechanisms of IN718, and focused on the mechanisms of crack generation and propagation in IN718 cladding layers. Recent advances in crack control techniques for IN718 cladding layers were examined, and the development trends of IN718 cladding layer crack-control technology were summaried and looked forward.

       

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