基于时空复合滤波技术的TIG焊成像质量增强

    Enhancement of TIG Welding Image Quality Based on Spatiotemporal Composite Filtering Technique

    • 摘要: 为解决钨极惰性气体保护焊(TIG)焊接过程中强弧光对焊接成像质量的干扰问题,提出了一种基于被动视觉技术的光学成像系统。该系统通过时空复合滤波技术,有效降低强弧光对焊接过程成像的负面影响,同时保留熔池边缘轮廓、焊缝纹理等关键焊接特征信息。设计了包括可调中性密度减光片、宽带通滤光片和特制高通空间滤波器在内的光学滤波系统。通过选择合适的成像波段,并在频域内滤除电弧光频谱信息,最终弱化了成像区域的光强梯度,增强了焊接细节信息的成像质量。研究了该系统在窄间隙钢板TIG焊中的应用成像效果,显著提升了焊接成像的清晰度和信息特征的辨识度,为焊接质量的在线监测提供了有力支持。

       

      Abstract: In order to address the problem of intense arc light interfering with welding imaging during the tungsten inert gas (TIG) welding process, an optical imaging system based on passive vision technology was proposed. The system effectively reduced the negative impact of strong arc light on the imaging of the welding process through spatiotemporal composite filtering technology, while retaining key welding feature information such as the edge contour of the weld pool and weld seam texture. The optical filtering system including an adjustable neutral density scrim, a wide bandpass filter, and a special high-pass spatial filter was designed. By selecting a suitable imaging band and filtering the arc light spectrum information in the frequency domain, the light intensity gradient in the imaging region was weakened to enhance the imaging quality of welding detail information. The imaging application effect of the system in TIG welding of narrow-gap steel plates was experimentally investigated, which significantly improved the clarity of welding imaging and the recognition of information features, and provided powerful support for online monitoring of welding quality.

       

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