激光熔覆下正交实验中Ni201涂层工艺参数优化和多响应预测研究

    Optimization of Ni201 Coating Process Parameters and Multi-Response Prediction in Orthogonal Experiments of Laser Cladding

    • 摘要: 采用正交优化实验,在预热后的Q235基材表面采用激光熔覆Ni201合金粉末制备镍基复合涂层。对熔覆层的表面形貌、工艺参数的影响因素P值和贡献率η分析发现,工艺参数中的扫描速度对熔深、熔高、熔宽的影响具有最大的贡献率;通过对各响应R2值和置信度分析,发现模型与响应数据之间拟合度高,具有较高的置信度;在方差分析的基础上,根据预设的目标值进行优化设计,得到Ni201合金粉末的最佳工艺参数,激光功率为2700 W、扫描速度为300 mm/min、送粉量为4.58 g/min。

       

      Abstract: Using an orthogonal optimization experiment, a nickel-based composite coating was produced on the surface of Q235 substrate by laser cladding Ni201 alloy powder after preheating. The surface morphology, P value and contribution rate η of the process parameters were analyzed for the melted layer, and it is found that the scanning speed has the greatest contribution rate to the melt depth, melt height and melt width. By analyzing the R2 value and confidence level of each response, it is found that the model has a high degree of fitting with the response data and has a high degree of confidence.Based on the analysis of variance, the optimal process parameters of Ni201 alloy powder are obtained through the design of experiments with the pre-set target value, and the optimal process parameters for Ni201 alloy powder are obtained with a laser power of 2700 W, scanning speed of 300 mm/min and powder feeding rate of 4.58 g/min.

       

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