单向和往复激光扫描策略对316L不锈钢薄壁件温度、应力及变形场的影响

    Effects of Unidirectional and Reciprocating Laser Scanning Strategies on Temperature, Stress and Deformation Fields of 316L Stainless Steel Thin-walled Parts

    • 摘要: 运用ABAQUS软件分别模拟激光热源在单向扫描(unidirectional scanning,US)和往复扫描(reciprocating scanning,RS)策略下316L不锈钢单道多层激光金属沉积(laser metal deposition,LMD)的成形过程。采用多个物理场模拟的方式研究了薄壁件温度场的分布规律和各层最大温度梯度的变化趋势,探究了应力与变形场中残余应力对薄壁件关键区域变形的影响。设计相关实验验证数值模拟的结果,两种扫描策略下实验与模拟的相对误差分别为4.5%和4.0%。结果表明,两种扫描策略下熔池温度均会逐层提升,尤其是RS的热积累效应更加突出。沿层高方向,US各层的最大温度梯度值均大于RS的数值,US在薄壁件起始点一侧更易产生拉伸塑性变形。沿扫描方向,随LMD层数增加,RS与US之间的最大温度梯度差异明显增大,RS在薄壁件顶部更易产生压缩塑性变形,在底部更易产生拉伸塑性变形。单道多层薄壁件的整体形貌进一步说明了LMD数值模拟的准确性。

       

      Abstract: ABAQUS software was used to simulate the single-pass multilayer laser metal deposition (LMD) of 316L stainless steel under unidirectional scanning (US) and reciprocating scanning (RS) strategies, respectively. Multiple physical field simulations were used to study the distribution of the temperature field of the thin-walled parts and the trend of the maximum temperature gradient in each layer, and the effects of residual stress on the deformation of critical areas of thin-walled parts in stress and deformation fields were investigated. Relevant experiments were designed to verify the results of numerical simulations and the relative errors between experiments and simulation under the two scanning strategies are 4.5% and 4.0%, respectively. The results show that the melt pool temperature increases layer by layer under both scanning strategies, especially the thermal accumulation effect of RS is more prominent. Along the layer height direction, the maximum temperature gradient values of each layer of US are larger than those of RS, and US is prone to tensile plastic deformation on the side of the starting point of thin-walled parts. Along the scanning direction, the difference in the maximum temperature gradient between RS and US increases significantly with the increase in the number of LMD layers, and RS is more likely to produce compressive plastic deformation at the top of the thin-walled part and tensile plastic deformation at the bottom. The overall morphology of the single-pass multilayer thin-walled parts further illustrates the accuracy of the LMD numerical simulation.

       

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