控制轴类大锻件心部质量和尺寸精度的锻造工艺数值模拟研究

    Study on Numerical Simulation of Forging Process for Controlling Core Quality and Dimensional Accuracy of Large Shaft Forgings

    • 摘要: 在锻造生产中,工艺参数和砧子形状是影响火电主轴锻件质量和尺寸精度的主要因素。采用Deform-3D有限元软件建立了主轴锻件拔长、倒棱和滚圆的有限元模型,进行了工艺模拟。主要从锻件内部应力应变状态和尺寸精度两个方面对比分析了各工艺的稳定性,确定了合理的锻造工艺。结果表明,拔长和倒棱都采用25%压下量时,锻件的心部质量好且拉应力小。倒棱和滚圆分别采用梯形砧和圆弧砧锻压有利于提高锻件的尺寸精度。

       

      Abstract: In forging production, process parameters and anvil shape are the main factors affecting the quality and dimensional accuracy of thermal spindle forgings. Finite element models of drawing, chamfering and rounding were established by using finite element software Deform-3D, and the process simulation was carried out. The stability of each process was compared and analyzed mainly from the aspects of internal stress-strain state and dimensional accuracy of forgings, and a reasonable forging process was determined. The results show that when the compression amount of 25% is used in drawing and chamfering, the core position of the forging has good quality and low tensile stress. Chamfering with trapezoidal anvil and rounding with arc anvil are conducive to improving the dimensional accuracy of forgings.

       

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