PVD涂层对DD6单晶抗氧化及界面组织演变机制的影响

    Effects of PVD Coating on Oxidation Resistance and Interface Microstructure Evolution Mechanism of DD6 Single Crystal

    • 摘要: 为了满足航空发动机用DD6单晶叶片对热障涂层高温热防护的技术需求,采用多弧离子镀技术在DD6单晶基体上制备NiCoCrAlY金属粘结层,采用电子束物理气相沉积技术制备单层及双陶瓷面层,研究了涂层对DD6单晶抗氧化及界面组织演变机制的影响。结果表明:在1100℃静态抗氧化条件下,DD6单晶涂覆涂层后,粘结层表面均形成了组织致密、连续的热生长氧化物(thermal growth oxide,TGO)层,涂层表现出优异的抗高温氧化性能;未涂覆涂层的DD6单晶表面形成了20~40μm的含Ni、Co、O尖晶石相非致密氧化膜,表面氧化膜存在局部剥落现象。双陶瓷涂层的TGO层厚度较单陶瓷层的TGO层厚度薄,主要原因是双陶瓷具有更低的热导率,能够缩短TGO层界面处于高温条件下的时间,从而引起TGO层生长变得更为缓慢;TGO层主要由Al2O3组成,内部有少量富Hf O2相的析出,在单陶瓷层界面处出现了少量Cr元素;而涂覆低热导率陶瓷层后,由于其具有更低的热导率,延缓了TGO层的生长,TGO层中未出现Cr元素,说明Al元素未出现贫化现象,低热导率陶瓷层的应用可进一步延长热障涂层的使用寿命,为低热导率新型热障涂层的应用提供了技术支撑。

       

      Abstract: In order to meet the technical requirements for high-temperature thermal protection of thermal barrier coatings on DD6 single crystal blades used in aviation engines, NiCoCrAlY metal bonding layer was prepared on the DD6 single crystal substrate using multi-arc ion plating technology, and single-layer and double-layer ceramic surface layers were prepared using electron beam physical vapor deposition technology. The influence of the coating on the oxidation resistance and interface microstructure evolution mechanism of DD6 single crystal was studied. The results show that under static antioxidant conditions at 1100 ℃, a dense and continuous TGO(thermal growth oxide) layer is formed on the surface of the bonding layer after DD6 single crystal coating, and the coating exhibits excellent high-temperature oxidation resistance. The uncoated DD6 single crystal surface forms a 20-40 μm non-dense oxide film containing Ni, Co, and O spinel phases, and the surface oxide film exhibits local peeling phenomenon. The thickness of TGO layer in dual ceramic coating is thinner than that in single ceramic layer, mainly due to the lower thermal conductivity of dual ceramics, which can shorten the time when the TGO layer interface is under high temperature conditions,thereby causing the growth of TGO layer to become slower.The TGO layer is mainly composed of Al2 O3 and contains a small amount of Hf O2 rich precipitates inside. A small amount of Cr element appears at the interface of the single ceramic layer. After coating with a low thermal conductivity ceramic layer, the growth of the TGO layer is delayed due to its lower thermal conductivity. The absence of Cr element in the TGO layer indicates that there is no depletion of Al element. The application of low thermal conductivity ceramic layer can further extend the service life of thermal barrier coatings and provide technical support for the application of new low thermal conductivity thermal barrier coatings.

       

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