Sr含量对新能源汽车用Al-10.5Si合金组织及性能的影响

    Effect of Sr Content on Microstructure and Properties of Al-10.5Si Alloy for New Energy Vehicles

    • 摘要: 为满足新能源汽车进一步的发展,以Al-10.5Si合金为研究对象,借助纳米压痕仪、扫描电镜、光学显微镜、导电率仪和万能材料试验机等设备,研究了Sr含量对新能源汽车用Al-10.5Si合金组织及性能的影响。结果表明,变质前后Al-10.5Si合金组织、导电率、拉伸性能、纳米压痕硬度和杨氏模量发生明显变化。未变质时,Al-10.5Si合金中的α-Al枝晶、初晶Si和共晶Si的尺寸较大。当Sr含量为0.045wt%时,Al-10.5Si合金中的α-Al枝晶显著减少,共晶Si由粗大全部变成细小纤维状,变质完全,Si颗粒细小、弥散,尺寸约1~4μm。Al-10.5Si合金的导电率随Sr含量的增加先增大后减小,当Sr含量为0.045wt%时,合金的导电率最大,其值为39.28%IACS。Al-10.5Si合金的力学性能随Sr添加量的增加先增加后减小。当Sr含量为0.045wt%时,合金的抗拉强度为176 MPa、屈服强度为154 MPa、伸长率为14.5%、纳米压痕硬度为1.222 GPa和杨氏模量为75.726 GPa,分别提高了46.7%、49.5%、163.6%、54.88%和56.73%。因此,当Sr添加量为0.045wt%时,Al-10.5Si合金的综合性能最优。

       

      Abstract: In order to meet the further development of new energy vehicles at present, taking Al-10.5Si alloy as the research object, the influences of Sr content on the structure and properties of Al-10.5Si alloy for new energy vehicles were studied by nanoscale indentation instrument, scanning electron microscope, optical microscope, electrical conductivity meter and universal material testing machine. The results show that the microstructure, electrical conductivity, tensile properties,nanoindentation hardness and Young’s modulus of the Al-10.5Si alloy are significantly altered before and after the modification process. Before modification, the size of α-Al dendrites, primary Si and eutectic Si in the Al-10.5Si alloy is larger. When the Sr content is 0.045 wt%, the α-Al dendrites in the Al-10.5Si alloy experience a significant reduction in size,while the eutectic Si changes from a coarse fibrous morphology to a fine fibrous structure, the modification is complete. The Si particles are small and dispersed, their size is approximately 1-4 μm. The electrical conductivity of the Al-10.5Si alloy initially increases and then decreases with the increase of Sr content, reaching a maximum value of 39.28%IACS when the Sr content is 0.045 wt%. The mechanical properties of the alloy increase first and then decrease with the increase of Sr content. At a Sr content of 0.045%, the alloy exhibits a tensile strength of 176 MPa, a yield strength of 154 MPa, an elongation of 14.5%, a nanoindentation hardness of 1.222 GPa and a Young’s modulus of 75.726 GPa, which are increased by 46.7%, 49.5%, 163.6%, 54.88% and 56.73%,respectively. Therefore, the comprehensive performance of the Al-10.5Si alloy is optimized when the Sr addition is 0.045 wt%.

       

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