激光摆动熔丝增材制造TC11钛合金工艺参数优化

    Optimization of Process Parameters for Wire Laser Oscillating Additive Manufacturing of TC11 Titanium Alloy

    • 摘要: 激光摆动熔丝增材工艺参数直接影响制件的成形质量,为探究TC11钛合金单道沉积的最佳工艺参数,研究了工艺参数对单道沉积成形和沉积质量的影响,并通过对TC11单道沉积质量的综合评价指标进行极差分析,优化了工艺参数。结果表明:增大激光功率或减小扫描速度均会增加沉积宽度与熔深;送丝速度则主要影响沉积高度,两者成正相关关系。各正交试验因素对沉积质量的影响程度由大到小依次为激光功率、送丝速度和扫描速度,其中激光功率对沉积质量的影响最为显著。在最优激光摆动参数下,单道沉积的最佳工艺参数为激光功率1000 W、扫描速度0.4m/min、送丝速度1.0 m/min。

       

      Abstract: The process parameters directly impact the forming quality of components produced by wire laser oscillating additive manufacturing. To explore the optimal process parameters for single-track deposition of TC11 titanium alloy, the influence of process parameters on single-track deposition formation and deposition quality was studied. By conducting range analysis on the comprehensive evaluation indicator of TC11 single-track deposition quality, the process parameters were optimized. The results show that increasing the laser power or decreasing the scanning speed both lead to an increase in the deposition width and penetration depth. The wire feed speed mainly affects the deposition height, and there is a positive correlation between the two. The degree of influence of each orthogonal test factor on deposition quality, from greatest to least, is laser power, wire feed speed, and scanning speed. Among them, laser power has the most significant impact on deposition quality. With the optimal laser oscillation parameters, the best process parameters for single-track deposition are a laser power of 1000 W, a scanning speed of 0.4 m/min, and a wire feed speed of 1.0 m/min.

       

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