固溶时效热处理对激光沉积修复ZL102合金组织与耐磨性的影响

    Effects of Solution and Aging Heat Treatment on Microstructure and Wear Resistance of ZL102 Alloy Repaired by Laser Deposition

    • 摘要: 采用ZL114合金粉末激光沉积修复ZL102合金,针对试样修复区组织不均匀的观象,进行固溶时效热处理(T6:535℃/12 h+155℃/6 h)。探究了固溶时效热处理对修复区微观组织、显微硬度、磨损性能的影响规律。结果表明,沉积态修复区组织主要由α-Al相和Al-Si共晶组成,Al-Si共晶主要以连续网状分布在晶界处。经T6热处理后,热处理态修复区主要由α-Al相与Si颗粒组成,网状Al-Si共晶形貌消失,转变为弥散分布的Si颗粒。热处理态修复区平均显微硬度为110.1 HV0.3,相较于沉积态提高了47.4%,摩擦系数与磨损质量损失分别为0.5、0.4 mg,相较于沉积态降低了16.7%与63.6%。T6热处理有效提高了修复区的硬度和耐磨性。

       

      Abstract: Laser deposition repair of ZL102 Alloy was carried out using ZL114 alloy powder. For the non-uniform microstructure of laser deposition repair specimens, solid solution and aging heat treatment(T6:535 ℃/12 h+155 ℃/6 h) was carried out. The effects of solid solution and aging heat treatment on the microstructure, microhardness and wear performance of the repair area were investigated. The results show that the microstructure of repaired area in deposition state is mainly composed of α-Al phase and Al-Si eutectic, which is mainly distributed in a continuous network at the grain boundary. After T6 heat treatment, the repaired zone in the heat-treated state is mainly composed of α-Al phase and Si particles. The network Al-Si eutectic morphology disappears and is transformed into dispersed Si particles. The average microhardness of the heat-treated repair zone is 110.1 HV0.3, which increases by 47.4% than that of the deposited state. The friction coefficient and wear mass loss are 0.5 mg and 0.4 mg, respectively, which decrease by 16.7% and 63.6% than that of the deposited state. T6 heat treatment effectively improves the hardness and wear resistance of the repair area.

       

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